Quality Assurance

We ensure top-tier product quality through strict controls, advanced testing, and continuous improvement to meet industry standards and customer expectations.

Key Aspects of Our Quality Assurance:

Strict Quality Control: Inspections at every production stage.
Advanced Testing: Ensuring performance and compliance.
Process Standardization: Following international quality standards.
Continuous Improvement: Enhancing efficiency and quality.
Defect Prevention: Minimizing errors and rework.
Customer Satisfaction: Delivering reliable and high-quality products.

Minimum Order Quantity (MOQ)

We offer a flexible minimum order to accommodate small or prototype requests.

Total Parts Produced

This metric indicates total parts produced, demonstrating our efficiency.

Design
Variety

Choose from over 6,000 unique designs for every preference.

Shipping Availability

We provide worldwide shipping for global accessibility.

Precision Inspection Equipment

At MW+, we utilize state-of-the-art inspection equipment to ensure the highest level of accuracy, consistency, and quality in our manufacturing processes. Our advanced measurement tools verify part dimensions, assess material composition, and ensure compliance with design specifications. These technologies play a crucial role in maintaining strict quality control, minimizing defects, and optimizing production efficiency.

Key Inspection Equipment & Capabilities:

Coordinate Measuring Machines (CMM):
- Captures precise data points to measure part dimensions.
- Ensures accuracy in complex geometries and critical tolerances.
- Used for both molding and verifying finished parts.
Optical Comparators (Projectors):
- Uses illumination to magnify and measure small components.
- Compares part dimensions with CAD drawings for accuracy.
- Ideal for inspecting intricate shapes and fine details.
X-Ray Fluorescence (XRF):
- Non-destructive method to analyze material composition.
- Uses short-wave X-rays or gamma rays for qualitative and quantitative analysis.
- Ensures compliance with material standards and specifications.
Surface Roughness Testers:
- Measures texture and surface finish consistency.
- Ensures compliance with required roughness levels for functionality and aesthetics.
Thread Gauges & Plug Gauges:
- Verify the accuracy and consistency of internal and external threads.
- Ensure proper fit and function for fasteners and threaded components.
Hardness Testers:
- Assess material strength and resistance to deformation.
- Ensure parts meet durability and performance standards.
Laser & 3D Scanners:
- Provide non-contact, high-precision measurements.
- Capture complex surface profiles for detailed analysis.

Comprehensive Parts Verification Program

At MW+, our Parts Verification Program is a crucial step in ensuring precision, consistency, and quality before moving into full-scale production. Designed as an enhanced version of the First Article Inspection (FAI), this program is a standard procedure for injection molding projects and is available for CNC machining orders exceeding 100 units. It helps identify potential issues early, reducing risks and ensuring products meet exact specifications.

Key Features of the Parts Verification Program:

Pre-Production Validation:
- Ensures all parts meet dimensional and functional requirements before mass production.
- Ideal for detecting inconsistencies, material concerns, or machining issues.
Dual-Part Shipment for Customer Testing:
- Two sets of sample parts are sent to the customer for review.
- Enables real-world testing and verification before final approval.
Flexible Design Modifications:
- Customers can submit revised drawings for adjustments if needed.
- Minor design changes can be integrated smoothly, while extensive modifications may impact cost and production timelines.
Enhanced Quality Assurance:
- Ensures compliance with ISO 9001:2015 and industry standards.
- Reduces the risk of defects and costly reworks by addressing issues at an early stage.
CNC Machining & Injection Molding Compatibility:
- Standard for injection molding projects to verify mold accuracy.
- Available for CNC machining orders exceeding 100 units to confirm production feasibility.

Quality Control Measures

Pre-Production Assessment

We conduct a detailed pre-production assessment to ensure material and design feasibility while identifying potential risks early in the development process.

Key Aspects of Our Pre-Production Assessment:

Material Verification: Ensuring the right materials for durability and performance.
Structural Evaluation: Assessing component design and compatibility.
Process Review: Analyzing manufacturing feasibility and efficiency.
Risk Assessment: Identifying potential production challenges.
Requirement Validation: Ensuring all specifications can be met before production begins.

Material Receiving Inspection

We conduct inbound inspections to ensure materials align with production requirements. Material certification is available upon request, detailing composition and properties.

Key Aspects of Material Receiving Inspection:

Material Verification: Ensuring consistency with production schedules.
Certification Availability: Providing detailed material reports upon request.
Grade & Composition Check: Confirming chemical and physical properties.
Dimensional Inspection: Verifying size and tolerance accuracy.
Traceability: Tracking heat numbers for quality assurance.

Production Quality Monitoring

We implement strict in-process quality control to maintain high standards during manufacturing. Routine first article inspections are conducted every two hours as part of our ISO 9001:2015 compliance.

Key Aspects of Production Quality Monitoring:

Continuous Inspection: Regular checks throughout production.
First Article Inspection: Conducted every two hours on the production line.
ISO 9001:2015 Compliance: Adhering to international quality standards.
Process Consistency: Ensuring uniformity in manufacturing.
Early Defect Detection: Identifying and resolving issues promptly.

First Article Inspection

Before production begins, we perform a detailed first article inspection (FAI) to verify part accuracy and quality. This service is available for both injection molding and CNC machining projects.

Key Aspects of First Article Inspection:

Dimensional Verification: Ensuring precise measurements.
Material & Surface Check: Verifying material and finish quality.
Process Validation: Confirming consistency in manufacturing.
Detailed Documentation: Providing reports with images.
Customer Approval: Ensuring all specifications are met before mass production.

Final Quality Inspection

Our outbound inspection ensures product quality and proper packaging before shipment. Reports are available upon request, detailing dimensions, tolerances, and packaging integrity.

Key Aspects of Outbound Inspection:

Dimensional Report: Verifying critical measurements and tolerances.
Quantity Check: Ensuring the correct number of parts per order.
Surface & Thread Inspection: Examining depth, thickness, and threading.
Packaging Certification: Guaranteeing safe and damage-free transit.
Detailed Documentation: Providing inspection reports upon request.