Многоосевая обработка (3 оси, 4 оси, 5 осей) | SSP
MW+ предлагает высокоточное многоосевое (3-4-5 оси) ЧПУ-обработку для сложных деталей. Быстрая обработка. Узкие допуска. Доверяют авиационно-космическая, медицинская и автомобильная отрасли.
Multi-Axis CNC Machining: Precision Components in 3, 4, and 5 Axes
What Is Multi-Axis Machining?
Multi-axis CNC machining is an advanced manufacturing process that allows simultaneous movement of cutting tools along multiple axes—3-axis, 4-axis, and 5-axis—to produce complex, high-precision parts with tight tolerances. By enabling rotational and angular movements in addition to linear X, Y, and Z axes, multi-axis machining can create intricate geometries, undercuts, angled surfaces, and contoured profiles that are difficult or impossible with standard CNC methods.
This process is widely used for aerospace components, automotive parts, medical devices, molds, dies, and precision engineering parts, delivering both efficiency and accuracy in prototyping and production.
Ключевые Особенности и Преимущества
3-Axis Machining – Moves along X, Y, and Z axes; ideal for simple prismatic parts and flat surfaces. Accuracy up to ±0.01 mm.
4-Axis Machining – Adds rotational motion around the X-axis (A-axis), allowing features like slots, pockets, and angled cuts. Suitable for small batch production with cycle times 20–30% faster than sequential setups.
5-Axis Machining – Provides simultaneous movement along X, Y, Z axes plus A and B rotational axes. Enables complex surfaces, free-form contours, multi-sided machining in a single setup. Tolerance as tight as ±0.005 mm, surface finish Ra 0.4 μm achievable.
Complex Geometry Capability – Undercuts, curved surfaces, deep pockets, and compound angles can be machined efficiently.
Material Flexibility – Metals (aluminum, stainless steel, titanium, brass, copper alloys) and high-performance plastics (PEEK, PTFE, POM, ABS).
MW+: Your Multi-Axis Machining Partner
MW+ provides professional multi-axis CNC machining services with strict ISO-certified quality control, advanced 3-axis, 4-axis, and 5-axis machining centers, and full inspection capabilities. We deliver high-precision, repeatable results for prototype, small-batch, and mass-production requirements.
Why Choose MW+
Full multi-axis capabilities with tolerances up to ±0.005 mm
Surface finishes as smooth as Ra 0.4 μm for critical applications
Engineering support for design optimization, toolpath planning, and material selection
Efficient turnaround and consistent quality for both domestic and international clients
ЧПУ Обработка Осевая | Допуски ±0,0005" |
Мы предоставляем современные услуги ЧПУ обработки с 3, 4 и 5 осями для проектов любой сложности. От прототипирования до производства мы обрабатываем компоненты с высокой точностью и эффективностью, которые требует ваша отрасль.
Наши возможности
3-осевое Фрезерование: Надежно и точно для стандартных деталей.
4-осевое Обрабатывание: Добавляет вращение для сложных характеристик на цилиндрах и нескольких поверхностях деталей.
Симультанная Обработка на 5 Осях: Для самых сложных геометрий, позволяя выполнять сложное контурирование и сокращая время настройки.
Техническое Совершенство:
Мы обрабатываем широкий спектр материалов, включая алюминий, титан, нержавеющие стали и инженерные пластики, соблюдая стандартные допуски ±0,0005″ и обрабатывая детали размером до 50″ x 30″ x 28″.
Certified Quality:
Our commitment to quality is verified by key certifications, ensuring reliability for critical applications:
AS9100 / ISO 9001 (Аэрокосмическая и Качество)
ISO 13485 (Медицинские устройства)
Зарегистрировано в ITAR
Аккредитация NADCAP для Инспекции
Мы надежный партнер для аэрокосмической, медицинской и автомобильной отраслей, объединяющий десятилетия опыта с современными технологиями.
Свяжитесь с нами, чтобы обсудить, как наши возможности многоосевого обработки могут принести точность и ценность вашему следующему проекту.
Услуги точной многоосевой обработки: CNC-решения на 3-5 осей
3x-axis
3-осевое фрезерование для сложных геометрий 2,5D. Достижение допусков ±0,01 мм в алюминии, стали и пластиках.
4x-axis
4-осевое индикаторное фрезерование для непрерывной точности на нескольких поверхностях. Обрабатывайте сложные контуры и наклонные элементы (±0,008 мм) без перемещения.
5x-axis
Истинное 5-осевое фрезерование – это одновременная обработка компонентов авиационного класса. Достижение допусков ±0,005 мм на сложных органических формах.
Материалы, которые мы предоставляем для наших услуг многоосевой обработки
Материалы для прецизионной обработки: Титан, Inconel 718 и Латунь
D3 is a high carbon, high chromium tool steel known for its excellent wear resistance and ability to maintain a sharp edge. It is commonly used for cutting tools, dies, and industrial applications requiring high durability.
Подтипы:
- D3 (Standard)
- D3 Cold Work Tool Steel
Pre-Hardened Tool Steel
P21 is a pre-hardened tool steel that offers good machinability and wear resistance. It is ideal for making molds and dies, as it doesn’t require extensive heat treatment.
Подтипы:
- P21 (Standard)
- P21+ (Improved)
Hot Work Tool Steel
H11 is a hot work tool steel known for its toughness and thermal fatigue resistance. It is used in applications involving high temperatures, such as die casting and forging.
Подтипы:
- H11 (Standard)
- H11A (Modified for improved toughness)
Полиоксиметилен (ацеталь)
POM is a high-performance engineering thermoplastic known for its low friction, high stiffness, and excellent dimensional stability. It’s widely used in precision parts and mechanical components.
Подтипы:
- POM-C (Copolymer)
- POM-H (Homopolymer)
Polyamide (Nylon)
PA is a versatile synthetic polymer known for its high strength, toughness, and excellent chemical and wear resistance, commonly used in textiles, automotive components, and industrial applications.
Подтипы:
- PA(Nylon) Blue
- PA6 (Nylon)+GF15 Black
- PA6 (Nylon)+GF30 Black
- PA66 (Nylon) Beige (Natural)
- PA66 (Nylon) Black
Полипропилен
PP is a lightweight, durable thermoplastic known for its chemical resistance and versatility. It is widely used in packaging, automotive parts, and consumer goods.
Подтипы:
- PP Homopolymer
- PP Copolymer
High-Density Polyethylene
HDPE is a strong and versatile thermoplastic known for its high strength-to-density ratio. It is commonly used in containers, piping, and plastic bottles.
Подтипы:
- HDPE (Standard)
- HDPE (Recycled)
Low-Density Polyethylene
LDPE is a flexible and durable thermoplastic known for its low density and high chemical resistance. It is often used in packaging films and bags.
Подтипы:
- LDPE (Standard)
- LDPE (Recycled)
Поликарбонат
PC is a strong, impact-resistant thermoplastic known for its clarity and heat resistance. It is commonly used in eyewear lenses, safety equipment, and electronic components.
Подтипы:
- PC (Standard)
- PC (Flame Retardant)
High-Impact Polystyrene
HIPS is a tough and impact-resistant thermoplastic known for its ease of processing and good surface finish. It is commonly used in consumer products and packaging.
Подтипы:
- HIPS (Standard)
- HIPS (Recycled)
Polybutylene Terephthalate
PBT is a thermoplastic engineering polymer known for its excellent mechanical properties and chemical resistance. It is often used in automotive and electrical applications.
Подтипы:
- PBT (Standard)
- PBT (Reinforced)
Polyamide-imide
PAI is a high-performance thermoplastic known for its excellent thermal stability and mechanical properties. It is used in high-temperature applications and aerospace components.
Подтипы:
- PAI (Standard)
- PAI (Filled)
High-Speed Steel
M2 is a high-speed steel known for its high hardness, wear resistance, and ability to retain hardness at elevated temperatures. It is commonly used for cutting tools and drills.
Подтипы:
- M2 (Standard)
- M2 (Coated)
High-Speed Steel
HSS is a high-performance tool steel known for its ability to cut at high speeds without losing hardness. It is widely used in manufacturing cutting tools.
Подтипы:
- HSS (Standard)
- HSS (Coated)
Polyether Ether Ketone
PEEK is a high-performance thermoplastic known for its excellent chemical resistance and thermal stability. It is used in specialized applications such as aerospace and medical devices.
Подтипы:
- PEEK (Standard)
- PEEK (Reinforced)
Polymethyl Methacrylate
PMMA is a transparent thermoplastic known for its clarity and UV resistance. It is commonly used as a lightweight alternative to glass in various applications.
Подтипы:
- PMMA (Standard)
- PMMA (Impact Resistant)
Polytetrafluoroethylene (Teflon)
PTFE is a high-performance fluoropolymer known for its non-stick properties and chemical resistance. It is widely used in coatings, seals, and gaskets.
Подтипы:
- PTFE (Standard)
- PTFE (Filled)
Допуск для Услуг Многоосевой Обработки
Предельные значения номинального размера
Металлы (ISO 2768- f)
Пластмассы (ISO 2768- m)
0,5 мм* - 3 мм
±0,05 мм
±0,1 мм
От 3 мм до 6 мм
±0,05 мм
±0,1 мм
От 6 мм до 30 мм
±0,1 мм
±0,2 мм
От 30 мм до 120 мм
±0,15 мм
±0,3 мм
От 120 мм до 400 мм
±0,2 мм
±0,5 мм
От 400 мм до 1000 мм
±0,4 мм
±0,8 мм
От 1000 мм до 2000 мм
±0,5 мм
±1,2 мм
| Category | Parameter | Standard Grade | Precision Grade | Validation Method |
|---|---|---|---|---|
| Machine Accuracy | Positional Accuracy | ±0.0015″ (3-axis) | ±0.0003″ (5-axis) | Laser Tracker (ISO 230-2) |
| Volumetric Accuracy | ±0.003″ (per ft³) | ±0.0005″ (per ft³) | Ballbar Testing (ISO 230-4) | |
| Tooling Performance | Tool Deflection | <0.002″ @ 10:1 L:D | <0.0005″ @ 20:1 L:D | Strain Gauge Measurement |
| Tool Change Repeatability | ±0.0004″ | ±0.0001″ | Dial Indicator Test | |
| Workholding | Fixture Repeatability | ±0.002″ | ±0.0005″ | CMM Probing (NIST Traceable) |
| Dynamic Clamping Force | 500 lbf (Hydraulic) | 1500 lbf (Pneumatic) | Load Cell Verification | |
| Surface Quality | Ra Surface Finish | 32 μin (End Mill) | 4 μin (Diamond Tool) | White Light Interferometry |
| Form Error (Freeform) | ±0.003″ | ±0.0005″ | 3D Laser Scanning | |
| Process Capabilities | Minimum Feature Size | 0.010″ (3D Contour) | 0.001″ (Micro-Milling) | SEM/ Optical Microscopy |
| Simultaneous Axis Sync | ±15 arc-sec (4th/5th) | ±3 arc-sec (5+ axis) | Rotary Encoder Feedback | |
| Thermal Stability | Thermal Drift (8hr) | ±0.001″/°C | ±0.0002″/°C | Laser Displacement Sensors |
| Coolant Temp Control | ±2°C (Flood Coolant) | ±0.5°C (Chiller System) | Thermocouple Logging | |
| Material Removal | MRR (Aluminum) | 15 in³/min | 50 in³/min (HSM) | Force Dynamometer |
| Hard Material Capability | HRC 45 (Steel) | HRC 65 (Ceramics) | Tool Wear Analysis (SEM) | |
| Dynamic Performance | Vibration Damping | 0.05 ζ (Structural) | 0.20 ζ (Active Control) | Modal Analysis (FFT) |
| Settling Time (Step Response) | 50 ms | 10 ms | High-Speed Encoder Tracking | |
| Metrology Integration | On-Machine Probing | ±0.0005″ (Touch Probe) | ±0.0001″ (Laser Probe) | Master Artifact Calibration |
| Real-Time Error Comp | 50% Error Reduction | 90% Error Reduction | Closed-Loop Feedback System |
