精密微加工

先进的微米级制造解决方案
Engineered for Ultra-Tight Tolerances and Complex Micro-Features
micro machining

5/5

CNC

经验年数

精密微加工与军用级制造

自2015年以来,MW+专注于高精度微加工,提供微米级公差(±1µm)和卓越的表面光洁度,满足对精度要求严格的行业。我们的CNC瑞士微加工能力通过先进的二次加工工艺得到补充,以制造具有严格规格的复杂微型组件。

国防与军事应用

  • 战术系统(用于瞄准具/望远镜的微光学)

  • 导航系统(微型陀螺仪组件)

  • 武器系统(精确射击机制)

  • C4ISR系统(微电子外壳)

  • 无人系统(无人机微型执行器)

超过20,000个精密零件,超过150种材料

4.9/5

公差标准

±0.0005" 精度保证

自2015年以来

5/5

表面处理

C8-16 μin Ra 镜面处理

自2015年以来

4.8/5

最大工件

容量为40" × 28" × 20"

自2015年以来

4.5/5

材料硬度

处理硬度最高65 HRC

自2015年以来

无与伦比的精度:实现微米级加工公差

公称尺寸限值

金属(ISO 2768- f)

塑料(ISO 2768- m)

0.5 毫米* 至 3 毫米

±0.05毫米

±0.1毫米

3 毫米以上至 6 毫米

±0.05毫米

±0.1毫米

6 毫米以上至 30 毫米

±0.1毫米

±0.2毫米

30 毫米以上至 120 毫米

±0.15毫米

±0.3毫米

120 毫米以上至 400 毫米

±0.2毫米

±0.5毫米

400 毫米以上至 1000 毫米

±0.4毫米

±0.8毫米

1000 毫米以上至 2000 毫米

±0.5毫米

±1.2毫米

CategoryParameterStandard GradePrecision GradeValidation Method
Material PropertiesUltimate Tensile Strength450 MPa (Al 6061)900 MPa (Ti-6Al-4V)ASTM E8/E21 Testing
 Thermal Expansion Coeff.23.6 μm/m°C (Al)8.6 μm/m°C (Invar)TMA Analysis
Dimensional ControlPositional Tolerance±0.005″±0.0008″CMM (0.5μm resolution)
 Surface Profile0.010″0.002″Laser Scanning
Process CapabilitiesMinimum Feature Size0.020″0.005″Microscope Measurement
 Aspect Ratio (Depth/Dia.)10:120:1Tool Deflection Analysis
Thermal ManagementOperating Temp Range-40°C to +120°C-196°C to +350°CThermal Cycling Tests
 Thermal Conductivity167 W/mK (Cu)400 W/mK (CVD Dia.)Laser Flash Analysis
Surface EngineeringRa Surface Roughness125 μin4 μinWhite Light Interferometry
 Coating Thickness25-50 μm5-10 μmXRF Measurement
Dynamic PerformanceFatigue Cycles @ 10^6350 MPa550 MPaResonant Fatigue Testing
 Vibration Damping0.05 ζ0.15 ζModal Analysis
MetrologyMeasurement Uncertainty±0.0002″±0.00005″NIST Traceable Standards
 Flatness/Parallelism0.001″/in0.0002″/inOptical Flats
EnvironmentalCorrosion Resistance500h Salt Spray2000h Salt SprayASTM B117 Testing
 Outgassing (TML/CVCM)<1.0%/0.1%<0.1%/0.01%NASA ASTM E595

精密微加工表面处理

我们提供美观和性能兼备的表面处理:阳极氧化、抛光、喷砂、涂层和热处理。让我们找到最合适的产品!

机械加工

机械加工

这种机加工表面粗糙,有工具痕迹,是最基本的表面处理形式,没有任何额外的精加工或抛光。

阳极氧化

阳极氧化

它能在铝上形成一层保护性氧化层,提高耐腐蚀性和硬度,还能进行染色以改善外观。

抛光

抛光

抛光可使表面光滑如镜,改善外观,减少粗糙度,同时提供一定的防腐蚀保护。

拉丝处理

拉丝处理

拉丝表面具有细密的平行线条,看起来质感十足,可增强抓握力并减少指纹。

喷砂

砂整理

喷砂使用高压空气和研磨颗粒来清洁或纹理表面,从而增强涂层的附着力。

电抛光

电解抛光

电抛光是一种电化学工艺,可使金属表面光滑、光亮,去除瑕疵并增强耐腐蚀性。

多种材料的先进微加工

D-3

精密加工材料:钛、Inconel 718 和黄铜

D3 is a high carbon, high chromium tool steel known for its excellent wear resistance and ability to maintain a sharp edge. It is commonly used for cutting tools, dies, and industrial applications requiring high durability.

亚型:

  • D3 (Standard)
  • D3 Cold Work Tool Steel
P-21

Pre-Hardened Tool Steel

P21 is a pre-hardened tool steel that offers good machinability and wear resistance. It is ideal for making molds and dies, as it doesn’t require extensive heat treatment.

亚型:

  • P21 (Standard)
  • P21+ (Improved)
H-11

Hot Work Tool Steel

H11 is a hot work tool steel known for its toughness and thermal fatigue resistance. It is used in applications involving high temperatures, such as die casting and forging.

亚型:

  • H11 (Standard)
  • H11A (Modified for improved toughness)
POM

聚甲醛(缩醛)

POM is a high-performance engineering thermoplastic known for its low friction, high stiffness, and excellent dimensional stability. It’s widely used in precision parts and mechanical components.

亚型:

  • POM-C (Copolymer)
  • POM-H (Homopolymer)
PA2

Polyamide (Nylon)

PA is a versatile synthetic polymer known for its high strength, toughness, and excellent chemical and wear resistance, commonly used in textiles, automotive components, and industrial applications.

亚型:

  • PA(Nylon) Blue
  • PA6 (Nylon)+GF15 Black
  • PA6 (Nylon)+GF30 Black
  • PA66 (Nylon) Beige (Natural)
  • PA66 (Nylon) Black
聚丙烯

聚丙烯

PP is a lightweight, durable thermoplastic known for its chemical resistance and versatility. It is widely used in packaging, automotive parts, and consumer goods.

亚型:

  • PP Homopolymer
  • PP Copolymer
HDPE

High-Density Polyethylene

HDPE is a strong and versatile thermoplastic known for its high strength-to-density ratio. It is commonly used in containers, piping, and plastic bottles.

亚型:

  • HDPE (Standard)
  • HDPE (Recycled)
LDPE ( CNC precision parts)

Low-Density Polyethylene

LDPE is a flexible and durable thermoplastic known for its low density and high chemical resistance. It is often used in packaging films and bags.

亚型:

  • LDPE (Standard)
  • LDPE (Recycled)
PC ( cnc precision parts)

聚碳酸酯

PC is a strong, impact-resistant thermoplastic known for its clarity and heat resistance. It is commonly used in eyewear lenses, safety equipment, and electronic components.

亚型:

  • PC (Standard)
  • PC (Flame Retardant)
HIPS

High-Impact Polystyrene

HIPS is a tough and impact-resistant thermoplastic known for its ease of processing and good surface finish. It is commonly used in consumer products and packaging.

亚型:

  • HIPS (Standard)
  • HIPS (Recycled)
PBT

Polybutylene Terephthalate

PBT is a thermoplastic engineering polymer known for its excellent mechanical properties and chemical resistance. It is often used in automotive and electrical applications.

亚型:

  • PBT (Standard)
  • PBT (Reinforced)
PIA

Polyamide-imide

PAI is a high-performance thermoplastic known for its excellent thermal stability and mechanical properties. It is used in high-temperature applications and aerospace components.

亚型:

  • PAI (Standard)
  • PAI (Filled)
M2

High-Speed Steel

M2 is a high-speed steel known for its high hardness, wear resistance, and ability to retain hardness at elevated temperatures. It is commonly used for cutting tools and drills.

亚型:

  • M2 (Standard)
  • M2 (Coated)
HSS

High-Speed Steel

HSS is a high-performance tool steel known for its ability to cut at high speeds without losing hardness. It is widely used in manufacturing cutting tools.

亚型:

  • HSS (Standard)
  • HSS (Coated)
PEEK

Polyether Ether Ketone

PEEK is a high-performance thermoplastic known for its excellent chemical resistance and thermal stability. It is used in specialized applications such as aerospace and medical devices.

亚型:

  • PEEK (Standard)
  • PEEK (Reinforced)
PMMA (CNC precision parts)

Polymethyl Methacrylate

PMMA is a transparent thermoplastic known for its clarity and UV resistance. It is commonly used as a lightweight alternative to glass in various applications.

亚型:

  • PMMA (Standard)
  • PMMA (Impact Resistant)
PTFE

Polytetrafluoroethylene (Teflon)

PTFE is a high-performance fluoropolymer known for its non-stick properties and chemical resistance. It is widely used in coatings, seals, and gaskets.

亚型:

  • PTFE (Standard)
  • PTFE (Filled)

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