CNC铣削服务
CNC铣削是一种精确的自动化制造过程,使用旋转切削工具从固体块中去除材料。在数字蓝图(CAD)控制下,它将金属、塑料和复合材料成形为复杂的高精度零件。它非常适合创建如口袋、槽、孔和3D轮廓等特征,具有高达±0.0005英寸(±0.0127毫米)的紧密公差。
它使得能够从固体材料块(如金属、塑料或复合材料)精确、自动化地生产复杂的高公差组件。通过将3D CAD模型转换为数字代码,CNC机器(如铣床、车床和路由器)可以以无与伦比的一致性、速度和重复性执行复杂的切割、钻孔和造型。
- 提供3轴、4轴和5轴CNC铣削服务。
- 快速服务,您的零件可以在3天内发货。
- 所有金属和塑料铣削材料均可用。
- 可实现的公差为±0.005mm。
为什么选择我们的CNC铣削服务:
We combine state-of-the-art multi-axis CNC services with expert engineering collaboration to optimize your designs for manufacturability, cost, and performance. You gain more than a part; you gain faster time-to-market, reduced project risk through rigorous quality assurance, and a single-source solution that scales seamlessly from prototype to production. With MW+, precision manufacturing becomes a reliable, value-driven extension of your own team.
通过整合3轴、4轴和5轴铣削中心,CNC铣削能够生产具有严格公差和平滑表面处理的复杂组件。这是航空航天、汽车、电子和工业制造中最广泛使用的方法之一,适用于原型和大规模生产。
技术能力
| Parameter | Capability |
|---|---|
| Maximum Part Size | 1000 × 500 × 400 mm |
| Tolerance Range | ±0.005 mm |
| Axes Supported | 3-, 4-, and 5-axis |
| 表面处理 | Ra 0.4 – 3.2 μm |
| Materials | Aluminum, Stainless Steel, Brass, Copper, Titanium, PEEK, PTFE, ABS |
| Production Volume | Prototype – Mass Production |
质量保证与检查
MW+ 维持 ISO 9001:2015 认证的质量控制,配备精密检测设备,包括 CMM、数字微米计和表面粗糙度测试仪。 每批产品可以附带 首件检验(FAI)、材料证书 和 尺寸报告,以保证合规性和重复性。
CNC铣削的应用
航空航天与国防:外壳、支架、涡轮组件
汽车:发动机块、齿轮壳体、原型
医疗:植入物、夹具和精密仪器
电子:散热器、连接器和外壳
工业设备:工具、夹具和定制机械零件
MW+: 您可信赖的CNC铣削合作伙伴
MW+ 提供专业的CNC铣削服务,使用先进的多轴加工中心和工程专业知识。我们为全球客户交付 高性能且公差严格的组件,确保一致的精度、快速的交货时间和具有竞争力的价格。
精密CNC铣削服务 - 小批量精密铣削
我们的ISO认证CNC铣削中心专注于航空航天、医疗和工业制造商的高精度多轴铣削及其他铣削服务。凭借数十年的工程经验,我们制造超过100,000个精密零件,保持金属、塑料和先进合金的±0.005mm (0.0002″)公差。相信我们经过验证的业绩记录,提供可靠、可重复的结果,符合严格的行业标准。
"关键能力"
- "4轴和5轴铣削 – 复杂几何形状"
- "50+ 种材料选项 – 铝、钛、PEEK"
- "快速交货时间 – 原型在5-7天内,生产批次在2-4周内"
- "99.8% 按时交付 – 符合AS9100标准的质量"
CNC铣削的精度公差标准
公称尺寸限值
金属(ISO 2768- f)
塑料(ISO 2768- m)
0.5 毫米* 至 3 毫米
±0.05毫米
±0.1毫米
3 毫米以上至 6 毫米
±0.05毫米
±0.1毫米
6 毫米以上至 30 毫米
±0.1毫米
±0.2毫米
30 毫米以上至 120 毫米
±0.15毫米
±0.3毫米
120 毫米以上至 400 毫米
±0.2毫米
±0.5毫米
400 毫米以上至 1000 毫米
±0.4毫米
±0.8毫米
1000 毫米以上至 2000 毫米
±0.5毫米
±1.2毫米
Types of Precision CNC Milling Services
精密微铣削
精密微铣削是一种专门的CNC工艺,能够以微米级精度(±1 µm)制造超细、高公差的组件。非常适合医疗、航空航天和电子行业,使用先进的微铣削工具(低至50 µm)和高速主轴,以实现完美的结果。
[MW+] 提供顶级微铣削解决方案,用于原型和生产
为什么选择我们
✅ Sub-Micron Precision – Achieve tolerances within ±1 µm for critical applications.
✅ Advanced Micro-Tools – Diamond-coated & carbide cutters for hard metals & delicate materials.
✅ High-Speed Machining – Fast, burr-free finishes with Ra < 0.2 µm surface quality.
✅ Industry Expertise – Trusted for medical implants, MEMS, and aerospace micro-components.
✅ Full-Scale Production – From prototypes to high-volume orders with quick turnaround.
瑞士型铣削
瑞士型铣削是一种先进的加工技术,擅长生产高精度和复杂的组件。这种方法利用专用的车床,能够实现卓越的精度和效率,非常适合在医疗、航空航天和电子等行业制造复杂零件。我们的瑞士型铣削服务提供无与伦比的质量和精度,专门针对您的具体需求。
我们自豪地提供一流的瑞士型铣削服务,确保您的项目符合最高标准。
为什么选择我们?
- 精密工程:我们保证每个组件的严格公差和高精度。
- 先进技术:我们的最先进机械提高了效率和质量。
- Experienced Team: Our skilled engineers have extensive expertise in CNC milling.
- 定制解决方案:我们提供量身定制的服务,以满足您的独特需求。
- 快速周转:我们优先保证及时交货而不影响质量。
面铣削
面铣削产生与刀具轴垂直的平面。它非常适合在工件上实现光滑的表面,因此在汽车和航空航天等行业中至关重要。
端铣削
端铣削创建槽、沟和轮廓。这个多功能的过程使用专业工具来塑造材料,允许在各种应用中实现复杂的设计和功能特征。
成形铣削
形状铣削能够形成不规则轮廓,例如曲线和珠状物。利用专业工具,它能够生产独特的设计,使其在装饰和定制机械零件方面具有重要价值。
T型槽铣削
T型槽铣削切割用于夹具和安装的T型通道。这个过程增强了加工设置的灵活性,使得在制造环境中能够安全且可调地处理组件。
我们为定制产品提供的材料
精密加工材料:钛、Inconel 718 和黄铜
D3 is a high carbon, high chromium tool steel known for its excellent wear resistance and ability to maintain a sharp edge. It is commonly used for cutting tools, dies, and industrial applications requiring high durability.
亚型:
- D3 (Standard)
- D3 Cold Work Tool Steel
Pre-Hardened Tool Steel
P21 is a pre-hardened tool steel that offers good machinability and wear resistance. It is ideal for making molds and dies, as it doesn’t require extensive heat treatment.
亚型:
- P21 (Standard)
- P21+ (Improved)
Hot Work Tool Steel
H11 is a hot work tool steel known for its toughness and thermal fatigue resistance. It is used in applications involving high temperatures, such as die casting and forging.
亚型:
- H11 (Standard)
- H11A (Modified for improved toughness)
聚甲醛(缩醛)
POM is a high-performance engineering thermoplastic known for its low friction, high stiffness, and excellent dimensional stability. It’s widely used in precision parts and mechanical components.
亚型:
- POM-C (Copolymer)
- POM-H (Homopolymer)
Polyamide (Nylon)
PA is a versatile synthetic polymer known for its high strength, toughness, and excellent chemical and wear resistance, commonly used in textiles, automotive components, and industrial applications.
亚型:
- PA(Nylon) Blue
- PA6 (Nylon)+GF15 Black
- PA6 (Nylon)+GF30 Black
- PA66 (Nylon) Beige (Natural)
- PA66 (Nylon) Black
聚丙烯
PP is a lightweight, durable thermoplastic known for its chemical resistance and versatility. It is widely used in packaging, automotive parts, and consumer goods.
亚型:
- PP Homopolymer
- PP Copolymer
High-Density Polyethylene
HDPE is a strong and versatile thermoplastic known for its high strength-to-density ratio. It is commonly used in containers, piping, and plastic bottles.
亚型:
- HDPE (Standard)
- HDPE (Recycled)
Low-Density Polyethylene
LDPE is a flexible and durable thermoplastic known for its low density and high chemical resistance. It is often used in packaging films and bags.
亚型:
- LDPE (Standard)
- LDPE (Recycled)
聚碳酸酯
PC is a strong, impact-resistant thermoplastic known for its clarity and heat resistance. It is commonly used in eyewear lenses, safety equipment, and electronic components.
亚型:
- PC (Standard)
- PC (Flame Retardant)
High-Impact Polystyrene
HIPS is a tough and impact-resistant thermoplastic known for its ease of processing and good surface finish. It is commonly used in consumer products and packaging.
亚型:
- HIPS (Standard)
- HIPS (Recycled)
Polybutylene Terephthalate
PBT is a thermoplastic engineering polymer known for its excellent mechanical properties and chemical resistance. It is often used in automotive and electrical applications.
亚型:
- PBT (Standard)
- PBT (Reinforced)
Polyamide-imide
PAI is a high-performance thermoplastic known for its excellent thermal stability and mechanical properties. It is used in high-temperature applications and aerospace components.
亚型:
- PAI (Standard)
- PAI (Filled)
High-Speed Steel
M2 is a high-speed steel known for its high hardness, wear resistance, and ability to retain hardness at elevated temperatures. It is commonly used for cutting tools and drills.
亚型:
- M2 (Standard)
- M2 (Coated)
High-Speed Steel
HSS is a high-performance tool steel known for its ability to cut at high speeds without losing hardness. It is widely used in manufacturing cutting tools.
亚型:
- HSS (Standard)
- HSS (Coated)
Polyether Ether Ketone
PEEK is a high-performance thermoplastic known for its excellent chemical resistance and thermal stability. It is used in specialized applications such as aerospace and medical devices.
亚型:
- PEEK (Standard)
- PEEK (Reinforced)
Polymethyl Methacrylate
PMMA is a transparent thermoplastic known for its clarity and UV resistance. It is commonly used as a lightweight alternative to glass in various applications.
亚型:
- PMMA (Standard)
- PMMA (Impact Resistant)
Polytetrafluoroethylene (Teflon)
PTFE is a high-performance fluoropolymer known for its non-stick properties and chemical resistance. It is widely used in coatings, seals, and gaskets.
亚型:
- PTFE (Standard)
- PTFE (Filled)
CNC加工表面处理
我们提供美观和性能兼备的表面处理:阳极氧化、抛光、喷砂、涂层和热处理。让我们找到最合适的产品!
机械加工
这种机加工表面粗糙,有工具痕迹,是最基本的表面处理形式,没有任何额外的精加工或抛光。
阳极氧化
它能在铝上形成一层保护性氧化层,提高耐腐蚀性和硬度,还能进行染色以改善外观。
抛光
抛光可使表面光滑如镜,改善外观,减少粗糙度,同时提供一定的防腐蚀保护。
拉丝处理
拉丝表面具有细密的平行线条,看起来质感十足,可增强抓握力并减少指纹。
喷砂
喷砂使用高压空气和研磨颗粒来清洁或纹理表面,从而增强涂层的附着力。
电抛光
电抛光是一种电化学工艺,可使金属表面光滑、光亮,去除瑕疵并增强耐腐蚀性。
它是如何工作的?
CNC milling is a method used to produce intricate and precise shapes by removing material from a workpiece with a computer-controlled cutting tool. Here’s an overview of the process:
- 设计
这一过程始于使用计算机辅助设计(CAD)软件创建所需零件的3D数字模型。然后,将该模型转换为与CNC铣削机兼容的格式。
- 编程
数字设计被上传到CNC机器的控制系统,在那里它被转换为机器可读的代码(G代码)。该代码提供了关于切削工具的运动和操作的详细指令。
"这些特色服务只是我们完整制造解决方案组合的一部分...
'超越标准制造:我们将您的定制想法变为现实。'"
咨询我们的专家
最低订购量(MOQ)
我们提供灵活的最低订购量,以满足小型或原型的要求。
部件总产量
该指标表示生产的零件总数,体现了我们的效率。
设计多样性
6,000 多种独特设计供您选择,满足各种偏好。
运输 供应情况
我们提供全球送货服务,方便全球用户。