(EDM) Entreprise d'Usinage par Érosion Électrique | EDM par Fil et EDM de Plongée
Services d'EDM (Usinage par Érosion Électrique) de Précision -- Découpes Complexes avec une Précision au Niveau du Micron.
“Conçu Électriquement pour Outils Intriqués et Métaux Durs”
5/5
EDM
Années d'Expérience
Solutions EDM Ingénierisées : Usinage EDM par Fil et EDM de Plongée
Nous sommes spécialisés dans l'usinage par érosion électrique (EDM) de précision, tirant parti d'une technologie avancée d'érosion par étincelle pour couper, façonner et usiner des géométries complexes dans les matériaux les plus durs, allant de l'acier trempé au titane et au carbure. Contrairement à l'usinage traditionnel, notre processus EDM offre une précision au niveau du micron (±0.0005″) sans contrainte mécanique, ce qui le rend idéal pour des outils complexes, des composants aérospatiaux et des dispositifs médicaux. Avec des machines EDM de plongée (RAM) et à fil à la pointe de la technologie, nous garantissons des finitions sans bavures, des tolérances serrées et une répétabilité pour des applications de haute performance. Que vous ayez besoin de prototypage ou de production en grande série, notre expertise garantit efficacité, fiabilité et qualité sans compromis.
Plus de 20,000 Pièces de Précision, Plus de 150 Matériaux
4.9/5
Norme de Tolérance
Garantie de Précision de ±0.0005"
Depuis 2015
5/5
Finition de Surface
Finition Miroir C8-16 μin Ra
Depuis 2015
4.8/5
Pièce de Travail Maximale
Capacité de 40" × 28" × 20"
Depuis 2015
4.5/5
Dureté du Matériau
Traité jusqu'à 65 HRC
Depuis 2015
Tolérances EDM de Précision : Capacités pour EDM à Fil et EDM de Plongée
Limites pour la taille nominale
Métaux (ISO 2768-f)
Plastiques (ISO 2768-m)
0.5mm* to 3mm
±0.05mm
±0.1mm
Over 3mm to 6mm
±0.05mm
±0.1mm
Over 6mm to 30mm
±0.1mm
±0.2mm
Over 30mm to 120mm
±0.15mm
±0.3mm
Over 120mm to 400mm
±0.2mm
±0.5mm
Over 400mm to 1000mm
±0.4mm
±0.8mm
Over 1000mm to 2000mm
±0.5mm
±1.2mm
| Category | Parameter | Standard Grade | Precision Grade | Validation Method |
|---|---|---|---|---|
| Material Properties | Ultimate Tensile Strength | 450 MPa (Al 6061) | 900 MPa (Ti-6Al-4V) | ASTM E8/E21 Testing |
| Thermal Expansion Coeff. | 23.6 μm/m°C (Al) | 8.6 μm/m°C (Invar) | TMA Analysis | |
| Dimensional Control | Positional Tolerance | ±0.005″ | ±0.0008″ | CMM (0.5μm resolution) |
| Surface Profile | 0.010″ | 0.002″ | Laser Scanning | |
| Process Capabilities | Minimum Feature Size | 0.020″ | 0.005″ | Microscope Measurement |
| Aspect Ratio (Depth/Dia.) | 10:1 | 20:1 | Tool Deflection Analysis | |
| Thermal Management | Operating Temp Range | -40°C to +120°C | -196°C to +350°C | Thermal Cycling Tests |
| Thermal Conductivity | 167 W/mK (Cu) | 400 W/mK (CVD Dia.) | Laser Flash Analysis | |
| Surface Engineering | Ra Surface Roughness | 125 μin | 4 μin | White Light Interferometry |
| Coating Thickness | 25-50 μm | 5-10 μm | XRF Measurement | |
| Dynamic Performance | Fatigue Cycles @ 10^6 | 350 MPa | 550 MPa | Resonant Fatigue Testing |
| Vibration Damping | 0.05 ζ | 0.15 ζ | Modal Analysis | |
| Metrology | Measurement Uncertainty | ±0.0002″ | ±0.00005″ | NIST Traceable Standards |
| Flatness/Parallelism | 0.001″/in | 0.0002″/in | Optical Flats | |
| Environmental | Corrosion Resistance | 500h Salt Spray | 2000h Salt Spray | ASTM B117 Testing |
| Outgassing (TML/CVCM) | <1.0%/0.1% | <0.1%/0.01% | NASA ASTM E595 |
Finitions de Surface en Usinage par Décharge Électrique
Nous proposons des finitions pour l'esthétique et la performance : anodisation, polissage, sablage, revêtements et traitement thermique. Trouvons celle qui convient !
Tel que usiné
Cette finition usinée est rugueuse et présente des marques d'outils, représentant la forme la plus basique de traitement de surface sans finition ni polissage supplémentaires.
Anodisation
"Il crée une couche d'oxyde protectrice sur l'aluminium, augmentant la résistance à la corrosion et la dureté, et permettant la teinture pour améliorer l'apparence."
Polissage
"Le polissage lisse les surfaces à un haut éclat, améliorant l'apparence et réduisant la rugosité tout en offrant une certaine protection contre la corrosion."
Finition Brossée
"Une finition brossée présente de fines lignes parallèles pour un aspect texturé, améliorant la prise et réduisant les empreintes digitales."
Sablage
Le sablage utilise de l'air à haute pression et des particules abrasives pour nettoyer ou texturer les surfaces, améliorant l'adhérence des revêtements.
Électropolissage
L'électropolissage est un processus électrochimique qui lisse et éclaircit les surfaces métalliques, éliminant les imperfections et améliorant la résistance à la corrosion.
Compatibilité des matériaux pour l'usinage EDM de précision
Matériaux d'Usinage de Précision : Titane, Inconel 718 et Laiton
D3 is a high carbon, high chromium tool steel known for its excellent wear resistance and ability to maintain a sharp edge. It is commonly used for cutting tools, dies, and industrial applications requiring high durability.
Subtypes:
- D3 (Standard)
- D3 Cold Work Tool Steel
Pre-Hardened Tool Steel
P21 is a pre-hardened tool steel that offers good machinability and wear resistance. It is ideal for making molds and dies, as it doesn’t require extensive heat treatment.
Subtypes:
- P21 (Standard)
- P21+ (Improved)
Hot Work Tool Steel
H11 is a hot work tool steel known for its toughness and thermal fatigue resistance. It is used in applications involving high temperatures, such as die casting and forging.
Subtypes:
- H11 (Standard)
- H11A (Modified for improved toughness)
Polyoxymethylene (Acetal)
POM is a high-performance engineering thermoplastic known for its low friction, high stiffness, and excellent dimensional stability. It’s widely used in precision parts and mechanical components.
Subtypes:
- POM-C (Copolymer)
- POM-H (Homopolymer)
Polyamide (Nylon)
PA is a versatile synthetic polymer known for its high strength, toughness, and excellent chemical and wear resistance, commonly used in textiles, automotive components, and industrial applications.
Subtypes:
- PA(Nylon) Blue
- PA6 (Nylon)+GF15 Black
- PA6 (Nylon)+GF30 Black
- PA66 (Nylon) Beige (Natural)
- PA66 (Nylon) Black
Polypropylene
PP is a lightweight, durable thermoplastic known for its chemical resistance and versatility. It is widely used in packaging, automotive parts, and consumer goods.
Subtypes:
- PP Homopolymer
- PP Copolymer
High-Density Polyethylene
HDPE is a strong and versatile thermoplastic known for its high strength-to-density ratio. It is commonly used in containers, piping, and plastic bottles.
Subtypes:
- HDPE (Standard)
- HDPE (Recycled)
Low-Density Polyethylene
LDPE is a flexible and durable thermoplastic known for its low density and high chemical resistance. It is often used in packaging films and bags.
Subtypes:
- LDPE (Standard)
- LDPE (Recycled)
Polycarbonate
PC is a strong, impact-resistant thermoplastic known for its clarity and heat resistance. It is commonly used in eyewear lenses, safety equipment, and electronic components.
Subtypes:
- PC (Standard)
- PC (Flame Retardant)
High-Impact Polystyrene
HIPS is a tough and impact-resistant thermoplastic known for its ease of processing and good surface finish. It is commonly used in consumer products and packaging.
Subtypes:
- HIPS (Standard)
- HIPS (Recycled)
Polybutylene Terephthalate
PBT is a thermoplastic engineering polymer known for its excellent mechanical properties and chemical resistance. It is often used in automotive and electrical applications.
Subtypes:
- PBT (Standard)
- PBT (Reinforced)
Polyamide-imide
PAI is a high-performance thermoplastic known for its excellent thermal stability and mechanical properties. It is used in high-temperature applications and aerospace components.
Subtypes:
- PAI (Standard)
- PAI (Filled)
High-Speed Steel
M2 is a high-speed steel known for its high hardness, wear resistance, and ability to retain hardness at elevated temperatures. It is commonly used for cutting tools and drills.
Subtypes:
- M2 (Standard)
- M2 (Coated)
High-Speed Steel
HSS is a high-performance tool steel known for its ability to cut at high speeds without losing hardness. It is widely used in manufacturing cutting tools.
Subtypes:
- HSS (Standard)
- HSS (Coated)
Polyether Ether Ketone
PEEK is a high-performance thermoplastic known for its excellent chemical resistance and thermal stability. It is used in specialized applications such as aerospace and medical devices.
Subtypes:
- PEEK (Standard)
- PEEK (Reinforced)
Polymethyl Methacrylate
PMMA is a transparent thermoplastic known for its clarity and UV resistance. It is commonly used as a lightweight alternative to glass in various applications.
Subtypes:
- PMMA (Standard)
- PMMA (Impact Resistant)
Polytetrafluoroethylene (Teflon)
PTFE is a high-performance fluoropolymer known for its non-stick properties and chemical resistance. It is widely used in coatings, seals, and gaskets.
Subtypes:
- PTFE (Standard)
- PTFE (Filled)
