Mecanizado Ultrasonido CNC
Mecanizado Ultrasónico CNC -- Precisión a Nivel Micrón en Materiales Avanzados
“Tecnología de Vibración Avanzada para Corte de Precisión Sin Estrés Térmico”
5/5
CNC
Años de Experiencia
CNC Ultrasonic Machining: Precision Solutions for Hard and Brittle Materials
What Is CNC Ultrasonic Machining?
CNC ultrasonic machining (USM) is an advanced, high-precision manufacturing process that uses high-frequency ultrasonic vibrations in combination with abrasive slurry to remove material from hard, brittle, or delicate components. Unlike conventional CNC cutting, USM does not rely on mechanical force alone, making it ideal for machining materials that are difficult or impossible to process with traditional methods, such as glass, ceramics, sapphire, quartz, carbides, and advanced composites. This process enables the creation of intricate shapes, micro-holes, and fine features without causing cracks, chipping, or heat-induced deformation.
Key Advantages of CNC Ultrasonic Machining
Crack-Free Machining – Chip-free and stress-free material removal preserves the integrity of brittle components.
No Heat-Affected Zone (HAZ) – The process generates minimal heat, preventing thermal damage and maintaining material properties.
High Dimensional Accuracy – Achieve precise tolerances and repeatable results, suitable for critical applications in aerospace, medical, and electronics.
Capability for Complex Geometries – Easily machine micro-holes, thin walls, sharp edges, and intricate contours that are challenging for conventional CNC methods.
Surface Quality & Finish – Smooth surfaces with minimal post-processing required, suitable for functional and optical components.
Wide Material Compatibility – Works with ceramics, glass, carbides, sapphire, quartz, and other advanced engineering materials.
MW+: Your Trusted CNC Ultrasonic Machining Partner
At MW+, we provide high-precision CNC ultrasonic machining services that meet the most demanding industrial standards. Equipped with advanced USM machines, skilled engineers, and strict quality control protocols, we deliver prototypes and production components with consistent accuracy, superior surface finish, and structural integrity.
Why MW+ Stands Out
ISO-certified quality system with full inspection reports
Expertise in machining brittle and hard materials with minimal defects
Engineering support for design optimization, material selection, and tolerance planning
Seamless transition from prototyping to mass production
Competitive global pricing with fast, reliable lead times
Servicios y Soluciones de Maquinado Ultrasonido CNC de Precisión
Nuestras soluciones de maquinado ultrasonido CNC certificadas por ISO 9001 y AS9100 aprovechan las vibraciones de alta frecuencia combinadas con el control CNC de múltiples ejes para mecanizar con precisión geometrías complejas en materiales ultraduros y frágiles. Con más de 15 años de experiencia enfocada, logramos tolerancias de ±0.005 mm y tasas de rendimiento en el primer intento del 99.8%, imposibles con el mecanizado convencional.
Capacidades de Maquinado Ultrasonido Certificadas
- Procesamiento de Materiales Avanzados: Hemos completado con éxito más de 5,000 proyectos de mecanizado de cerámicas avanzadas (Al₂O₃, ZrO₂, SiC), vidrio y compuestos con cero distorsión térmica.
- Ingeniería de Precisión: Nuestras operaciones de fresado y perforación por ultrasonido tienen tolerancias de ±0.005 mm en más de 10,000 lotes de componentes, con calidad uniforme para aplicaciones aeroespaciales y médicas.
- Integración CNC de 5 Ejes: Nuestros procesos certificados admiten geometrías 3D intrincadas y microcaracterísticas de hasta 0.1 mm, con un 40% de reducción en los tiempos de ciclo en comparación con los métodos tradicionales.
Como uno de los principales proveedores de maquinado ultrasonido con certificación ISO 9001 y AS9100, prometemos servicios de maquinado ultrasonido personalizados de alta fiabilidad para sus aplicaciones más desafiantes. Solicite su presupuesto para maquinado ultrasonido.
20,000+ Piezas de Precisión, 150+ Materiales
4.9/5
Estándar de Tolerancia
Garantía de Precisión de ±0.0005"
Desde 2015
5/5
Acabado de Superficie
Acabado Espejo C8-16 μin Ra
Desde 2015
4.8/5
Pieza de Trabajo Máxima
Capacidad de 40" × 28" × 20"
Desde 2015
4.5/5
Dureza del Material
Procesado hasta 65 HRC
Desde 2015
Tolerancia para Servicios de Mecanizado Ultrasónico CNC
Límites para el tamaño nominal
Metales (ISO 2768- f)
Plásticos (ISO 2768- m)
0,5 mm* a 3 mm
±0,05 mm
±0,1 mm
De más de 3 mm a 6 mm
±0,05 mm
±0,1 mm
De más de 6 mm a 30 mm
±0,1 mm
±0,2 mm
De más de 30 mm a 120 mm
±0,15 mm
±0,3 mm
De más de 120 mm a 400 mm
±0,2 mm
±0,5 mm
De más de 400 mm a 1.000 mm
±0,4 mm
±0,8 mm
De más de 1000 mm a 2000 mm
±0,5 mm
±1,2 mm
| Category | Parameter | Standard Grade | Precision Grade | Validation Method |
|---|---|---|---|---|
| Material Properties | Ultimate Tensile Strength | 450 MPa (Al 6061) | 900 MPa (Ti-6Al-4V) | ASTM E8/E21 Testing |
| Thermal Expansion Coeff. | 23.6 μm/m°C (Al) | 8.6 μm/m°C (Invar) | TMA Analysis | |
| Dimensional Control | Positional Tolerance | ±0.005″ | ±0.0008″ | CMM (0.5μm resolution) |
| Surface Profile | 0.010″ | 0.002″ | Laser Scanning | |
| Process Capabilities | Minimum Feature Size | 0.020″ | 0.005″ | Microscope Measurement |
| Aspect Ratio (Depth/Dia.) | 10:1 | 20:1 | Tool Deflection Analysis | |
| Thermal Management | Operating Temp Range | -40°C to +120°C | -196°C to +350°C | Thermal Cycling Tests |
| Thermal Conductivity | 167 W/mK (Cu) | 400 W/mK (CVD Dia.) | Laser Flash Analysis | |
| Surface Engineering | Ra Surface Roughness | 125 μin | 4 μin | White Light Interferometry |
| Coating Thickness | 25-50 μm | 5-10 μm | XRF Measurement | |
| Dynamic Performance | Fatigue Cycles @ 10^6 | 350 MPa | 550 MPa | Resonant Fatigue Testing |
| Vibration Damping | 0.05 ζ | 0.15 ζ | Modal Analysis | |
| Metrology | Measurement Uncertainty | ±0.0002″ | ±0.00005″ | NIST Traceable Standards |
| Flatness/Parallelism | 0.001″/in | 0.0002″/in | Optical Flats | |
| Environmental | Corrosion Resistance | 500h Salt Spray | 2000h Salt Spray | ASTM B117 Testing |
| Outgassing (TML/CVCM) | <1.0%/0.1% | <0.1%/0.01% | NASA ASTM E595 |
Acabados Superficiales de Mecanizado Ultrasónico CNC
Proporcionamos acabados para estética y rendimiento: anodizado, pulido, chorro de arena, revestimientos y tratamiento térmico. ¡Encontremos el adecuado!
Mecanizado
Este acabado mecanizado es áspero y presenta marcas de herramientas, lo que representa la forma más básica de tratamiento superficial sin ningún acabado o pulido adicional.
Anodizado
Crea una capa protectora de óxido sobre el aluminio que aumenta la resistencia a la corrosión y la dureza, y permite teñirlo para mejorar su aspecto.
Pulido
El pulido alisa las superficies hasta que adquieren un brillo intenso, mejorando el aspecto y reduciendo la rugosidad, al tiempo que ofrece cierta protección contra la corrosión.
Acabado cepillado
El acabado cepillado presenta líneas finas y paralelas que le confieren un aspecto texturizado, mejorando el agarre y reduciendo las huellas dactilares.
Chorro de arena
El chorro de arena utiliza aire a alta presión y partículas abrasivas para limpiar o texturizar superficies, mejorando la adherencia de los revestimientos.
Electropulido
El electropulido es un proceso electroquímico que alisa y abrillanta las superficies metálicas, eliminando imperfecciones y mejorando la resistencia a la corrosión.
Materiales de Ingeniería para Componentes de Alto Rendimiento
Materiales de Mecanizado de Precisión: Titanio, Inconel 718 y Latón
D3 is a high carbon, high chromium tool steel known for its excellent wear resistance and ability to maintain a sharp edge. It is commonly used for cutting tools, dies, and industrial applications requiring high durability.
Subtipos:
- D3 (Standard)
- D3 Cold Work Tool Steel
Pre-Hardened Tool Steel
P21 is a pre-hardened tool steel that offers good machinability and wear resistance. It is ideal for making molds and dies, as it doesn’t require extensive heat treatment.
Subtipos:
- P21 (Standard)
- P21+ (Improved)
Hot Work Tool Steel
H11 is a hot work tool steel known for its toughness and thermal fatigue resistance. It is used in applications involving high temperatures, such as die casting and forging.
Subtipos:
- H11 (Standard)
- H11A (Modified for improved toughness)
Polioximetileno (Acetal)
POM is a high-performance engineering thermoplastic known for its low friction, high stiffness, and excellent dimensional stability. It’s widely used in precision parts and mechanical components.
Subtipos:
- POM-C (Copolymer)
- POM-H (Homopolymer)
Polyamide (Nylon)
PA is a versatile synthetic polymer known for its high strength, toughness, and excellent chemical and wear resistance, commonly used in textiles, automotive components, and industrial applications.
Subtipos:
- PA(Nylon) Blue
- PA6 (Nylon)+GF15 Black
- PA6 (Nylon)+GF30 Black
- PA66 (Nylon) Beige (Natural)
- PA66 (Nylon) Black
Polipropileno
PP is a lightweight, durable thermoplastic known for its chemical resistance and versatility. It is widely used in packaging, automotive parts, and consumer goods.
Subtipos:
- PP Homopolymer
- PP Copolymer
High-Density Polyethylene
HDPE is a strong and versatile thermoplastic known for its high strength-to-density ratio. It is commonly used in containers, piping, and plastic bottles.
Subtipos:
- HDPE (Standard)
- HDPE (Recycled)
Low-Density Polyethylene
LDPE is a flexible and durable thermoplastic known for its low density and high chemical resistance. It is often used in packaging films and bags.
Subtipos:
- LDPE (Standard)
- LDPE (Recycled)
Policarbonato
PC is a strong, impact-resistant thermoplastic known for its clarity and heat resistance. It is commonly used in eyewear lenses, safety equipment, and electronic components.
Subtipos:
- PC (Standard)
- PC (Flame Retardant)
High-Impact Polystyrene
HIPS is a tough and impact-resistant thermoplastic known for its ease of processing and good surface finish. It is commonly used in consumer products and packaging.
Subtipos:
- HIPS (Standard)
- HIPS (Recycled)
Polybutylene Terephthalate
PBT is a thermoplastic engineering polymer known for its excellent mechanical properties and chemical resistance. It is often used in automotive and electrical applications.
Subtipos:
- PBT (Standard)
- PBT (Reinforced)
Polyamide-imide
PAI is a high-performance thermoplastic known for its excellent thermal stability and mechanical properties. It is used in high-temperature applications and aerospace components.
Subtipos:
- PAI (Standard)
- PAI (Filled)
High-Speed Steel
M2 is a high-speed steel known for its high hardness, wear resistance, and ability to retain hardness at elevated temperatures. It is commonly used for cutting tools and drills.
Subtipos:
- M2 (Standard)
- M2 (Coated)
High-Speed Steel
HSS is a high-performance tool steel known for its ability to cut at high speeds without losing hardness. It is widely used in manufacturing cutting tools.
Subtipos:
- HSS (Standard)
- HSS (Coated)
Polyether Ether Ketone
PEEK is a high-performance thermoplastic known for its excellent chemical resistance and thermal stability. It is used in specialized applications such as aerospace and medical devices.
Subtipos:
- PEEK (Standard)
- PEEK (Reinforced)
Polymethyl Methacrylate
PMMA is a transparent thermoplastic known for its clarity and UV resistance. It is commonly used as a lightweight alternative to glass in various applications.
Subtipos:
- PMMA (Standard)
- PMMA (Impact Resistant)
Polytetrafluoroethylene (Teflon)
PTFE is a high-performance fluoropolymer known for its non-stick properties and chemical resistance. It is widely used in coatings, seals, and gaskets.
Subtipos:
- PTFE (Standard)
- PTFE (Filled)
