Electric Discharge Machining(EDM)
Precision (Electric Discharge Machining) EDM Services – Complex Cuts with Micron-Level Accuracy.
“Electrically Engineered for Intricate Tooling & Hard Metals”
5/5
EDM
Years of experience
about our Electric Discharge Machining
We specialize in precision Electric Discharge Machining (EDM), leveraging advanced spark erosion technology to cut, shape, and machine complex geometries in the toughest materials—from hardened steel to titanium and carbide. Unlike traditional machining, our EDM process delivers micron-level accuracy (±0.0005″) without mechanical stress, making it ideal for intricate tooling, aerospace components, and medical devices. With state-of-the-art sinker (RAM) and wire EDM machines, we ensure burr-free finishes, tight tolerances, and repeatability for high-performance applications. Whether you need prototyping or high-volume production, our expertise guarantees efficiency, reliability, and uncompromising quality.
20,000+ Precision Parts, 150+ Materials
4.9/5
Tolerance Standard
±0.0005" Precision Guarantee
Since 2015
5/5
Surface Finish
C8-16 μin Ra Mirror Finish
Since 2015
4.8/5
Maximum Workpiece
40" × 28" × 20" Capacity
Since 2015
4.5/5
Material Hardness
Up to 65 HRC Processed
Since 2015
Tolerance for Electric Discharge Machining Services
Límites para el tamaño nominal
Metales (ISO 2768- f)
Plásticos (ISO 2768- m)
0,5 mm* a 3 mm
±0,05 mm
±0,1 mm
De más de 3 mm a 6 mm
±0,05 mm
±0,1 mm
De más de 6 mm a 30 mm
±0,1 mm
±0,2 mm
De más de 30 mm a 120 mm
±0,15 mm
±0,3 mm
De más de 120 mm a 400 mm
±0,2 mm
±0,5 mm
De más de 400 mm a 1.000 mm
±0,4 mm
±0,8 mm
De más de 1000 mm a 2000 mm
±0,5 mm
±1,2 mm
| Category | Parameter | Standard Grade | Precision Grade | Validation Method |
|---|---|---|---|---|
| Material Properties | Ultimate Tensile Strength | 450 MPa (Al 6061) | 900 MPa (Ti-6Al-4V) | ASTM E8/E21 Testing |
| Thermal Expansion Coeff. | 23.6 μm/m°C (Al) | 8.6 μm/m°C (Invar) | TMA Analysis | |
| Dimensional Control | Positional Tolerance | ±0.005″ | ±0.0008″ | CMM (0.5μm resolution) |
| Surface Profile | 0.010″ | 0.002″ | Laser Scanning | |
| Process Capabilities | Minimum Feature Size | 0.020″ | 0.005″ | Microscope Measurement |
| Aspect Ratio (Depth/Dia.) | 10:1 | 20:1 | Tool Deflection Analysis | |
| Thermal Management | Operating Temp Range | -40°C to +120°C | -196°C to +350°C | Thermal Cycling Tests |
| Thermal Conductivity | 167 W/mK (Cu) | 400 W/mK (CVD Dia.) | Laser Flash Analysis | |
| Surface Engineering | Ra Surface Roughness | 125 μin | 4 μin | White Light Interferometry |
| Coating Thickness | 25-50 μm | 5-10 μm | XRF Measurement | |
| Dynamic Performance | Fatigue Cycles @ 10^6 | 350 MPa | 550 MPa | Resonant Fatigue Testing |
| Vibration Damping | 0.05 ζ | 0.15 ζ | Modal Analysis | |
| Metrology | Measurement Uncertainty | ±0.0002″ | ±0.00005″ | NIST Traceable Standards |
| Flatness/Parallelism | 0.001″/in | 0.0002″/in | Optical Flats | |
| Environmental | Corrosion Resistance | 500h Salt Spray | 2000h Salt Spray | ASTM B117 Testing |
| Outgassing (TML/CVCM) | <1.0%/0.1% | <0.1%/0.01% | NASA ASTM E595 |
Electric Discharge Machining Surface Finishes
Proporcionamos acabados para estética y rendimiento: anodizado, pulido, chorro de arena, revestimientos y tratamiento térmico. ¡Encontremos el adecuado!
Mecanizado
Este acabado mecanizado es áspero y presenta marcas de herramientas, lo que representa la forma más básica de tratamiento superficial sin ningún acabado o pulido adicional.
Anodizado
Crea una capa protectora de óxido sobre el aluminio que aumenta la resistencia a la corrosión y la dureza, y permite teñirlo para mejorar su aspecto.
Pulido
El pulido alisa las superficies hasta que adquieren un brillo intenso, mejorando el aspecto y reduciendo la rugosidad, al tiempo que ofrece cierta protección contra la corrosión.
Acabado cepillado
El acabado cepillado presenta líneas finas y paralelas que le confieren un aspecto texturizado, mejorando el agarre y reduciendo las huellas dactilares.
Chorro de arena
El chorro de arena utiliza aire a alta presión y partículas abrasivas para limpiar o texturizar superficies, mejorando la adherencia de los revestimientos.
Electropulido
El electropulido es un proceso electroquímico que alisa y abrillanta las superficies metálicas, eliminando imperfecciones y mejorando la resistencia a la corrosión.
Materials we use for Electric Discharge Machining
Tool Steel (high wear resistance)
D3 is a high carbon, high chromium tool steel known for its excellent wear resistance and ability to maintain a sharp edge. It is commonly used for cutting tools, dies, and industrial applications requiring high durability.
Subtipos:
- D3 (Standard)
- D3 Cold Work Tool Steel
Pre-Hardened Tool Steel
P21 is a pre-hardened tool steel that offers good machinability and wear resistance. It is ideal for making molds and dies, as it doesn’t require extensive heat treatment.
Subtipos:
- P21 (Standard)
- P21+ (Improved)
Hot Work Tool Steel
H11 is a hot work tool steel known for its toughness and thermal fatigue resistance. It is used in applications involving high temperatures, such as die casting and forging.
Subtipos:
- H11 (Standard)
- H11A (Modified for improved toughness)
Polioximetileno (Acetal)
POM is a high-performance engineering thermoplastic known for its low friction, high stiffness, and excellent dimensional stability. It’s widely used in precision parts and mechanical components.
Subtipos:
- POM-C (Copolymer)
- POM-H (Homopolymer)
Polyamide (Nylon)
PA is a versatile synthetic polymer known for its high strength, toughness, and excellent chemical and wear resistance, commonly used in textiles, automotive components, and industrial applications.
Subtipos:
- PA(Nylon) Blue
- PA6 (Nylon)+GF15 Black
- PA6 (Nylon)+GF30 Black
- PA66 (Nylon) Beige (Natural)
- PA66 (Nylon) Black
Polipropileno
PP is a lightweight, durable thermoplastic known for its chemical resistance and versatility. It is widely used in packaging, automotive parts, and consumer goods.
Subtipos:
- PP Homopolymer
- PP Copolymer
High-Density Polyethylene
HDPE is a strong and versatile thermoplastic known for its high strength-to-density ratio. It is commonly used in containers, piping, and plastic bottles.
Subtipos:
- HDPE (Standard)
- HDPE (Recycled)
Low-Density Polyethylene
LDPE is a flexible and durable thermoplastic known for its low density and high chemical resistance. It is often used in packaging films and bags.
Subtipos:
- LDPE (Standard)
- LDPE (Recycled)
Policarbonato
PC is a strong, impact-resistant thermoplastic known for its clarity and heat resistance. It is commonly used in eyewear lenses, safety equipment, and electronic components.
Subtipos:
- PC (Standard)
- PC (Flame Retardant)
High-Impact Polystyrene
HIPS is a tough and impact-resistant thermoplastic known for its ease of processing and good surface finish. It is commonly used in consumer products and packaging.
Subtipos:
- HIPS (Standard)
- HIPS (Recycled)
Polybutylene Terephthalate
PBT is a thermoplastic engineering polymer known for its excellent mechanical properties and chemical resistance. It is often used in automotive and electrical applications.
Subtipos:
- PBT (Standard)
- PBT (Reinforced)
Polyamide-imide
PAI is a high-performance thermoplastic known for its excellent thermal stability and mechanical properties. It is used in high-temperature applications and aerospace components.
Subtipos:
- PAI (Standard)
- PAI (Filled)
High-Speed Steel
M2 is a high-speed steel known for its high hardness, wear resistance, and ability to retain hardness at elevated temperatures. It is commonly used for cutting tools and drills.
Subtipos:
- M2 (Standard)
- M2 (Coated)
High-Speed Steel
HSS is a high-performance tool steel known for its ability to cut at high speeds without losing hardness. It is widely used in manufacturing cutting tools.
Subtipos:
- HSS (Standard)
- HSS (Coated)
Polyether Ether Ketone
PEEK is a high-performance thermoplastic known for its excellent chemical resistance and thermal stability. It is used in specialized applications such as aerospace and medical devices.
Subtipos:
- PEEK (Standard)
- PEEK (Reinforced)
Polymethyl Methacrylate
PMMA is a transparent thermoplastic known for its clarity and UV resistance. It is commonly used as a lightweight alternative to glass in various applications.
Subtipos:
- PMMA (Standard)
- PMMA (Impact Resistant)
Polytetrafluoroethylene (Teflon)
PTFE is a high-performance fluoropolymer known for its non-stick properties and chemical resistance. It is widely used in coatings, seals, and gaskets.
Subtipos:
- PTFE (Standard)
- PTFE (Filled)
