CNC Ultrasonic Machining

CNC Ultrasonic Machining – Micron-Level Accuracy in Advanced Materials
“Advanced Vibration Technology for Precision Cutting Without Thermal Stress”

EDM (Electric Discharge Machining)

5/5

CNC

Years of experience

Advanced CNC ultrasonic machining services for complex geometries

Our advanced CNC ultrasonic machining services delivers micron-level accuracy for the most challenging materials and intricate part. Combining high-frequency ultrasonic vibration with precision CNC control, we achieve what conventional machining cannot – flawless results in ultra-hard, brittle, and temperature-sensitive materials without thermal distortion or micro-fracturing.

Why Our Ultrasonic Machining Stands Apart

  • Material Expertise: Specialized in machining advanced ceramics (Al₂O₃, ZrO₂, SiC), glass, composites, and superalloys.

  • Produce micro-holes, intricate cavities, and precision contours with sharp edges and tight tolerances (±0.005mm)

  • Avoid heat-affected zones (HAZ) critical for medical implants, semiconductor components, and optical devices

  • Integrates ultrasonic vibration with 5-axis CNC for 3D complex shapes and angled features.

20,000+ Precision Parts, 150+ Materials

4.9/5

Tolerance Standard

±0.0005" Precision Guarantee

Since 2015

5/5

Surface Finish

C8-16 μin Ra Mirror Finish

Since 2015

4.8/5

Maximum Workpiece

40" × 28" × 20" Capacity

Since 2015

4.5/5

Material Hardness

Up to 65 HRC Processed

Since 2015

Tolerance for CNC Ultrasonic Machining Services

Límites para el tamaño nominal

Metales (ISO 2768- f)

Plásticos (ISO 2768- m)

0,5 mm* a 3 mm

±0,05 mm

±0,1 mm

De más de 3 mm a 6 mm

±0,05 mm

±0,1 mm

De más de 6 mm a 30 mm

±0,1 mm

±0,2 mm

De más de 30 mm a 120 mm

±0,15 mm

±0,3 mm

De más de 120 mm a 400 mm

±0,2 mm

±0,5 mm

De más de 400 mm a 1.000 mm

±0,4 mm

±0,8 mm

De más de 1000 mm a 2000 mm

±0,5 mm

±1,2 mm

CategoryParameterStandard GradePrecision GradeValidation Method
Material PropertiesUltimate Tensile Strength450 MPa (Al 6061)900 MPa (Ti-6Al-4V)ASTM E8/E21 Testing
 Thermal Expansion Coeff.23.6 μm/m°C (Al)8.6 μm/m°C (Invar)TMA Analysis
Dimensional ControlPositional Tolerance±0.005″±0.0008″CMM (0.5μm resolution)
 Surface Profile0.010″0.002″Laser Scanning
Process CapabilitiesMinimum Feature Size0.020″0.005″Microscope Measurement
 Aspect Ratio (Depth/Dia.)10:120:1Tool Deflection Analysis
Thermal ManagementOperating Temp Range-40°C to +120°C-196°C to +350°CThermal Cycling Tests
 Thermal Conductivity167 W/mK (Cu)400 W/mK (CVD Dia.)Laser Flash Analysis
Surface EngineeringRa Surface Roughness125 μin4 μinWhite Light Interferometry
 Coating Thickness25-50 μm5-10 μmXRF Measurement
Dynamic PerformanceFatigue Cycles @ 10^6350 MPa550 MPaResonant Fatigue Testing
 Vibration Damping0.05 ζ0.15 ζModal Analysis
MetrologyMeasurement Uncertainty±0.0002″±0.00005″NIST Traceable Standards
 Flatness/Parallelism0.001″/in0.0002″/inOptical Flats
EnvironmentalCorrosion Resistance500h Salt Spray2000h Salt SprayASTM B117 Testing
 Outgassing (TML/CVCM)<1.0%/0.1%<0.1%/0.01%NASA ASTM E595

CNC Ultrasonic Machining Surface Finishes

Proporcionamos acabados para estética y rendimiento: anodizado, pulido, chorro de arena, revestimientos y tratamiento térmico. ¡Encontremos el adecuado!

Mecanizado

como mecanizado

Este acabado mecanizado es áspero y presenta marcas de herramientas, lo que representa la forma más básica de tratamiento superficial sin ningún acabado o pulido adicional.

Anodizado

anodizado

Crea una capa protectora de óxido sobre el aluminio que aumenta la resistencia a la corrosión y la dureza, y permite teñirlo para mejorar su aspecto.

Pulido

pulido

El pulido alisa las superficies hasta que adquieren un brillo intenso, mejorando el aspecto y reduciendo la rugosidad, al tiempo que ofrece cierta protección contra la corrosión.

Acabado cepillado

ACABADO CEPILLADO

El acabado cepillado presenta líneas finas y paralelas que le confieren un aspecto texturizado, mejorando el agarre y reduciendo las huellas dactilares.

Chorro de arena

acabado con arena

El chorro de arena utiliza aire a alta presión y partículas abrasivas para limpiar o texturizar superficies, mejorando la adherencia de los revestimientos.

Electropulido

ACABADO ELECTROPULIDO

El electropulido es un proceso electroquímico que alisa y abrillanta las superficies metálicas, eliminando imperfecciones y mejorando la resistencia a la corrosión.

Materials we use for solutions

D-3

Tool Steel (high wear resistance)

D3 is a high carbon, high chromium tool steel known for its excellent wear resistance and ability to maintain a sharp edge. It is commonly used for cutting tools, dies, and industrial applications requiring high durability.

Subtipos:

  • D3 (Standard)
  • D3 Cold Work Tool Steel
P-21

Pre-Hardened Tool Steel

P21 is a pre-hardened tool steel that offers good machinability and wear resistance. It is ideal for making molds and dies, as it doesn’t require extensive heat treatment.

Subtipos:

  • P21 (Standard)
  • P21+ (Improved)
H-11

Hot Work Tool Steel

H11 is a hot work tool steel known for its toughness and thermal fatigue resistance. It is used in applications involving high temperatures, such as die casting and forging.

Subtipos:

  • H11 (Standard)
  • H11A (Modified for improved toughness)
POM

Polioximetileno (Acetal)

POM is a high-performance engineering thermoplastic known for its low friction, high stiffness, and excellent dimensional stability. It’s widely used in precision parts and mechanical components.

Subtipos:

  • POM-C (Copolymer)
  • POM-H (Homopolymer)
PA2

Polyamide (Nylon)

PA is a versatile synthetic polymer known for its high strength, toughness, and excellent chemical and wear resistance, commonly used in textiles, automotive components, and industrial applications.

Subtipos:

  • PA(Nylon) Blue
  • PA6 (Nylon)+GF15 Black
  • PA6 (Nylon)+GF30 Black
  • PA66 (Nylon) Beige (Natural)
  • PA66 (Nylon) Black
PP

Polipropileno

PP is a lightweight, durable thermoplastic known for its chemical resistance and versatility. It is widely used in packaging, automotive parts, and consumer goods.

Subtipos:

  • PP Homopolymer
  • PP Copolymer
HDPE

High-Density Polyethylene

HDPE is a strong and versatile thermoplastic known for its high strength-to-density ratio. It is commonly used in containers, piping, and plastic bottles.

Subtipos:

  • HDPE (Standard)
  • HDPE (Recycled)
LDPE ( CNC precision parts)

Low-Density Polyethylene

LDPE is a flexible and durable thermoplastic known for its low density and high chemical resistance. It is often used in packaging films and bags.

Subtipos:

  • LDPE (Standard)
  • LDPE (Recycled)
PC ( cnc precision parts)

Policarbonato

PC is a strong, impact-resistant thermoplastic known for its clarity and heat resistance. It is commonly used in eyewear lenses, safety equipment, and electronic components.

Subtipos:

  • PC (Standard)
  • PC (Flame Retardant)
HIPS

High-Impact Polystyrene

HIPS is a tough and impact-resistant thermoplastic known for its ease of processing and good surface finish. It is commonly used in consumer products and packaging.

Subtipos:

  • HIPS (Standard)
  • HIPS (Recycled)
PBT

Polybutylene Terephthalate

PBT is a thermoplastic engineering polymer known for its excellent mechanical properties and chemical resistance. It is often used in automotive and electrical applications.

Subtipos:

  • PBT (Standard)
  • PBT (Reinforced)
PIA

Polyamide-imide

PAI is a high-performance thermoplastic known for its excellent thermal stability and mechanical properties. It is used in high-temperature applications and aerospace components.

Subtipos:

  • PAI (Standard)
  • PAI (Filled)
M2

High-Speed Steel

M2 is a high-speed steel known for its high hardness, wear resistance, and ability to retain hardness at elevated temperatures. It is commonly used for cutting tools and drills.

Subtipos:

  • M2 (Standard)
  • M2 (Coated)
HSS

High-Speed Steel

HSS is a high-performance tool steel known for its ability to cut at high speeds without losing hardness. It is widely used in manufacturing cutting tools.

Subtipos:

  • HSS (Standard)
  • HSS (Coated)
PEEK

Polyether Ether Ketone

PEEK is a high-performance thermoplastic known for its excellent chemical resistance and thermal stability. It is used in specialized applications such as aerospace and medical devices.

Subtipos:

  • PEEK (Standard)
  • PEEK (Reinforced)
PMMA (CNC precision parts)

Polymethyl Methacrylate

PMMA is a transparent thermoplastic known for its clarity and UV resistance. It is commonly used as a lightweight alternative to glass in various applications.

Subtipos:

  • PMMA (Standard)
  • PMMA (Impact Resistant)
PTFE

Polytetrafluoroethylene (Teflon)

PTFE is a high-performance fluoropolymer known for its non-stick properties and chemical resistance. It is widely used in coatings, seals, and gaskets.

Subtipos:

  • PTFE (Standard)
  • PTFE (Filled)

Ready to speak
with us?

es_ES