Laserschneiden -- Vom Prototyp zur Produktion
“Von Prototypen zur Produktion: Laserschneiden von Metall, Holz und Acryl mit unvergleichlicher Präzision. Schneller Service und wettbewerbsfähige Preise.”
5/5
Jahre Erfahrung
CNC Laser Cutting Services: Precision and Efficiency for Complex Designs
What Is CNC Laser Cutting?
CNC laser cutting is a high-precision manufacturing process that uses a focused laser beam, controlled by computer numerical control (CNC), to cut, engrave, or etch materials with extreme accuracy. This non-contact process ensures clean edges, minimal material waste, and the ability to produce intricate shapes and complex patterns that are difficult to achieve with traditional cutting methods. CNC laser cutting is widely used for metals, plastics, composites, and specialty materials in industries like aerospace, automotive, electronics, and industrial manufacturing.
Schlüsselfunktionen und Vorteile
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High Precision & Accuracy – Cutting tolerances up to ±0.05 mm for thin and medium sheets.
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Material Versatility – Works with stainless steel, carbon steel, aluminum, brass, copper, acrylic, wood, and composite materials.
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Clean & Smooth Edges – Minimal burrs, no mechanical deformation, and excellent surface finish (Ra 0.8 μm achievable).
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Complex Geometries – Capable of cutting intricate patterns, micro-holes as small as 0.2 mm, and curved or angular shapes.
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Fast & Efficient Production – Cutting speeds up to 12 m/min for thin sheets, reducing cycle times and improving throughput.
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Non-Contact Process – No tool wear, reduced maintenance, and minimal material distortion.
MW+: Your CNC Laser Cutting Partner
MW+ offers professional CNC laser cutting services with ISO-certified quality control, advanced fiber and CO₂ laser systems, and engineering support to meet your design requirements. We deliver precise, repeatable, and high-quality parts for both prototyping and mass production.
Why Choose MW+
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CNC-controlled precision with tolerances up to ±0.05 mm
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Supports sheet thickness from 0.5 mm up to 20 mm (metal) and up to 50 mm (plastics/wood)
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Full inspection and quality assurance reports
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Fast turnaround for small and large batches
Präzise Laserschneiddienste und Blechbearbeitung
Unser Laserschneidbetrieb bietet höchste Präzision für Ihre herausforderndsten Aufgaben. Wir bieten schlüsselfertige Laserschneidlösungen für viele verschiedene Materialien an, und das Laserschneiden von Blech ist unsere Expertise in der Metallverarbeitung. Mit unserer fortschrittlichen Faserlasertechnologie erreichen wir extrem enge Toleranzen von ±0,1 mm und liefern perfekte Ergebnisse für Prototypen und die Massenproduktion.
Fähigkeiten im Laserschneiden und in der Metallverarbeitung:
- Fortschrittliche Technologie: Wir setzen modernste CNC-Faserlasertechnologie für schnelles, makelloses Schneiden von Stahl, Aluminium, Messing und Kupfer ein.
- Materialexpertise: Neben dem Laserschneiden von Blech schneiden wir auch Kunststoffe, Holz und Verbundwerkstoffe, um verschiedene Anwendungsanforderungen zu erfüllen.
- Qualitätssicherung: Der Laserschneidservice wird durch ISO 9001-zertifizierte Prozesse unterstützt, die eine konsistente Qualität und reproduzierbare Genauigkeit für jede Bestellung gewährleisten.
- End-to-End-Service: Als One-Stop-Shop kombinieren wir Schneiden mit Biegen, Schweißen und Oberflächenbearbeitung für umfassende Metallverarbeitungsdienste.
Verlassen Sie sich auf unser Fachwissen, um Ihre technischen Spezifikationen und Lieferfristen zu erfüllen. Fordern Sie ein Angebot an, um die Zuverlässigkeit und Präzision zu schätzen, die uns zu einem führenden Laserschneidunternehmen machen.
Über 20.000 Präzisionsteile, über 150 Materialien
4.9/5
Toleranzstandard
Präzisionsgarantie von ±0.0005"
Seit 2015
5/5
Oberflächenfinish
C8-16 μin Ra Spiegel-Finish
Seit 2015
4.8/5
Maximales Werkstück
Kapazität von 40" × 28" × 20"
Seit 2015
4.5/5
Materialhärte
Verarbeitet bis zu 65 HRC
Seit 2015
Toleranzen beim Laserschneiden: Leitfaden für Standards und Fähigkeiten
Grenzen für Nennmaß
Metalle (ISO 2768-f)
Kunststoffe (ISO 2768-m)
0,5 mm bis 3 mm
±0.05mm
±0.1mm
Over 3mm to 6mm
±0.05mm
±0.1mm
Over 6mm to 30mm
±0.1mm
±0.2mm
Over 30mm to 120mm
±0.15mm
±0.3mm
Over 120mm to 400mm
±0.2mm
±0.5mm
Over 400mm to 1000mm
±0.4mm
±0.8mm
Over 1000mm to 2000mm
±0.5mm
±1.2mm
| Category | Parameter | Standard Grade | Precision Grade | Validation Method |
|---|---|---|---|---|
| Material Properties | Ultimate Tensile Strength | 450 MPa (Al 6061) | 900 MPa (Ti-6Al-4V) | ASTM E8/E21 Testing |
| Thermal Expansion Coeff. | 23.6 μm/m°C (Al) | 8.6 μm/m°C (Invar) | TMA Analysis | |
| Dimensional Control | Positional Tolerance | ±0.005″ | ±0.0008″ | CMM (0.5μm resolution) |
| Surface Profile | 0.010″ | 0.002″ | Laser Scanning | |
| Process Capabilities | Minimum Feature Size | 0.020″ | 0.005″ | Microscope Measurement |
| Aspect Ratio (Depth/Dia.) | 10:1 | 20:1 | Tool Deflection Analysis | |
| Thermal Management | Operating Temp Range | -40°C to +120°C | -196°C to +350°C | Thermal Cycling Tests |
| Thermal Conductivity | 167 W/mK (Cu) | 400 W/mK (CVD Dia.) | Laser Flash Analysis | |
| Surface Engineering | Ra Surface Roughness | 125 μin | 4 μin | White Light Interferometry |
| Coating Thickness | 25-50 μm | 5-10 μm | XRF Measurement | |
| Dynamic Performance | Fatigue Cycles @ 10^6 | 350 MPa | 550 MPa | Resonant Fatigue Testing |
| Vibration Damping | 0.05 ζ | 0.15 ζ | Modal Analysis | |
| Metrology | Measurement Uncertainty | ±0.0002″ | ±0.00005″ | NIST Traceable Standards |
| Flatness/Parallelism | 0.001″/in | 0.0002″/in | Optical Flats | |
| Environmental | Corrosion Resistance | 500h Salt Spray | 2000h Salt Spray | ASTM B117 Testing |
| Outgassing (TML/CVCM) | <1.0%/0.1% | <0.1%/0.01% | NASA ASTM E595 |
Oberflächenfinish beim Laserschneiden
Wir bieten Oberflächenbehandlungen für Ästhetik und Leistung an: Eloxieren, Polieren, Sandstrahlen, Beschichtungen und Wärmebehandlung. Lassen Sie uns die richtige auswählen!
Als bearbeitet
Dieses bearbeitete Finish ist rau und zeigt Werkzeugmarkierungen, was die einfachste Form der Oberflächenbehandlung ohne zusätzliche Veredelung oder Polierung darstellt.
Eloxieren
Es bildet eine schützende Oxidschicht auf Aluminium, erhöht die Korrosionsbeständigkeit und Härte und ermöglicht das Färben zur Verbesserung des Aussehens.
Polieren
"Polieren glättet Oberflächen zu einem hohen Glanz, verbessert das Aussehen und reduziert die Rauheit, während es einen gewissen Korrosionsschutz bietet."
Bürstfinish
"Ein Bürstfinish hat feine, parallele Linien für ein strukturiertes Aussehen, verbessert den Halt und reduziert Fingerabdrücke."
Sandstrahlen
Sandstrahlen verwendet Hochdruckluft und abrasive Partikel, um Oberflächen zu reinigen oder zu strukturieren, wodurch die Haftung von Beschichtungen verbessert wird.
Elektropolieren
"Das Elektropolieren ist ein elektrochemischer Prozess, der Metalloberflächen glättet und aufhellt, Unvollkommenheiten entfernt und die Korrosionsbeständigkeit erhöht."
Präzisionsbearbeitungsmaterialien: Metalle und Kunststoffe für industrielle Komponenten
Präzisionsbearbeitungsmaterialien: Titan, Inconel 718 und Messing
D3 is a high carbon, high chromium tool steel known for its excellent wear resistance and ability to maintain a sharp edge. It is commonly used for cutting tools, dies, and industrial applications requiring high durability.
Subtypes:
- D3 (Standard)
- D3 Cold Work Tool Steel
Pre-Hardened Tool Steel
P21 is a pre-hardened tool steel that offers good machinability and wear resistance. It is ideal for making molds and dies, as it doesn’t require extensive heat treatment.
Subtypes:
- P21 (Standard)
- P21+ (Improved)
Hot Work Tool Steel
H11 is a hot work tool steel known for its toughness and thermal fatigue resistance. It is used in applications involving high temperatures, such as die casting and forging.
Subtypes:
- H11 (Standard)
- H11A (Modified for improved toughness)
Polyoxymethylene (Acetal)
POM is a high-performance engineering thermoplastic known for its low friction, high stiffness, and excellent dimensional stability. It’s widely used in precision parts and mechanical components.
Subtypes:
- POM-C (Copolymer)
- POM-H (Homopolymer)
Polyamide (Nylon)
PA is a versatile synthetic polymer known for its high strength, toughness, and excellent chemical and wear resistance, commonly used in textiles, automotive components, and industrial applications.
Subtypes:
- PA(Nylon) Blue
- PA6 (Nylon)+GF15 Black
- PA6 (Nylon)+GF30 Black
- PA66 (Nylon) Beige (Natural)
- PA66 (Nylon) Black
Polypropylene
PP is a lightweight, durable thermoplastic known for its chemical resistance and versatility. It is widely used in packaging, automotive parts, and consumer goods.
Subtypes:
- PP Homopolymer
- PP Copolymer
High-Density Polyethylene
HDPE is a strong and versatile thermoplastic known for its high strength-to-density ratio. It is commonly used in containers, piping, and plastic bottles.
Subtypes:
- HDPE (Standard)
- HDPE (Recycled)
Low-Density Polyethylene
LDPE is a flexible and durable thermoplastic known for its low density and high chemical resistance. It is often used in packaging films and bags.
Subtypes:
- LDPE (Standard)
- LDPE (Recycled)
Polycarbonate
PC is a strong, impact-resistant thermoplastic known for its clarity and heat resistance. It is commonly used in eyewear lenses, safety equipment, and electronic components.
Subtypes:
- PC (Standard)
- PC (Flame Retardant)
High-Impact Polystyrene
HIPS is a tough and impact-resistant thermoplastic known for its ease of processing and good surface finish. It is commonly used in consumer products and packaging.
Subtypes:
- HIPS (Standard)
- HIPS (Recycled)
Polybutylene Terephthalate
PBT is a thermoplastic engineering polymer known for its excellent mechanical properties and chemical resistance. It is often used in automotive and electrical applications.
Subtypes:
- PBT (Standard)
- PBT (Reinforced)
Polyamide-imide
PAI is a high-performance thermoplastic known for its excellent thermal stability and mechanical properties. It is used in high-temperature applications and aerospace components.
Subtypes:
- PAI (Standard)
- PAI (Filled)
High-Speed Steel
M2 is a high-speed steel known for its high hardness, wear resistance, and ability to retain hardness at elevated temperatures. It is commonly used for cutting tools and drills.
Subtypes:
- M2 (Standard)
- M2 (Coated)
High-Speed Steel
HSS is a high-performance tool steel known for its ability to cut at high speeds without losing hardness. It is widely used in manufacturing cutting tools.
Subtypes:
- HSS (Standard)
- HSS (Coated)
Polyether Ether Ketone
PEEK is a high-performance thermoplastic known for its excellent chemical resistance and thermal stability. It is used in specialized applications such as aerospace and medical devices.
Subtypes:
- PEEK (Standard)
- PEEK (Reinforced)
Polymethyl Methacrylate
PMMA is a transparent thermoplastic known for its clarity and UV resistance. It is commonly used as a lightweight alternative to glass in various applications.
Subtypes:
- PMMA (Standard)
- PMMA (Impact Resistant)
Polytetrafluoroethylene (Teflon)
PTFE is a high-performance fluoropolymer known for its non-stick properties and chemical resistance. It is widely used in coatings, seals, and gaskets.
Subtypes:
- PTFE (Standard)
- PTFE (Filled)
