CNC-Ultraschallbearbeitung
CNC-Ultraschallbearbeitung -- Mikron-genaue Präzision in fortschrittlichen Materialien
„Fortschrittliche Vibrations-Technologie für präzises Schneiden ohne thermischen Stress“
5/5
CNC
Jahre Erfahrung
CNC Ultrasonic Machining: Precision Solutions for Hard and Brittle Materials
What Is CNC Ultrasonic Machining?
CNC ultrasonic machining (USM) is an advanced, high-precision manufacturing process that uses high-frequency ultrasonic vibrations in combination with abrasive slurry to remove material from hard, brittle, or delicate components. Unlike conventional CNC cutting, USM does not rely on mechanical force alone, making it ideal for machining materials that are difficult or impossible to process with traditional methods, such as glass, ceramics, sapphire, quartz, carbides, and advanced composites. This process enables the creation of intricate shapes, micro-holes, and fine features without causing cracks, chipping, or heat-induced deformation.
Key Advantages of CNC Ultrasonic Machining
Crack-Free Machining – Chip-free and stress-free material removal preserves the integrity of brittle components.
No Heat-Affected Zone (HAZ) – The process generates minimal heat, preventing thermal damage and maintaining material properties.
High Dimensional Accuracy – Achieve precise tolerances and repeatable results, suitable for critical applications in aerospace, medical, and electronics.
Capability for Complex Geometries – Easily machine micro-holes, thin walls, sharp edges, and intricate contours that are challenging for conventional CNC methods.
Surface Quality & Finish – Smooth surfaces with minimal post-processing required, suitable for functional and optical components.
Wide Material Compatibility – Works with ceramics, glass, carbides, sapphire, quartz, and other advanced engineering materials.
MW+: Your Trusted CNC Ultrasonic Machining Partner
At MW+, we provide high-precision CNC ultrasonic machining services that meet the most demanding industrial standards. Equipped with advanced USM machines, skilled engineers, and strict quality control protocols, we deliver prototypes and production components with consistent accuracy, superior surface finish, and structural integrity.
Why MW+ Stands Out
ISO-certified quality system with full inspection reports
Expertise in machining brittle and hard materials with minimal defects
Engineering support for design optimization, material selection, and tolerance planning
Seamless transition from prototyping to mass production
Competitive global pricing with fast, reliable lead times
Präzise CNC-Ultraschallbearbeitungsdienste und -lösungen
Unsere ISO 9001 und AS9100 zertifizierten CNC-Ultraschallbearbeitungslösungen nutzen hochfrequente Vibrationen in Kombination mit der Steuerung von Mehrachsen-CNC, um komplexe Geometrien in ultra-harten und spröden Materialien präzise zu bearbeiten. Mit über 15 Jahren fokussierter Erfahrung erreichen wir Toleranzen von ±0,005 mm und eine Erstdurchlaufquote von 99,8 %, die mit herkömmlicher Bearbeitung unmöglich sind.
Zertifizierte Ultraschallbearbeitungsfähigkeiten
- Fortgeschrittene Materialverarbeitung: Wir haben erfolgreich über 5.000 Projekte zur Bearbeitung von fortschrittlichen Keramiken (Al₂O₃, ZrO₂, SiC), Glas und Verbundstoffen ohne thermische Verformung abgeschlossen.
- Präzisionsengineering: Unsere Ultraschallfräs- und Bohroperationen haben Toleranzen von ±0,005 mm bei über 10.000 Chargen von Komponenten, mit einheitlicher Qualität für Luft- und Raumfahrt- sowie Medizinanwendungen.
- 5-Achsen CNC-Integration: Unsere zertifizierten Prozesse unterstützen komplexe 3D-Geometrien und Mikromerkmale bis zu 0,1 mm, mit einer Reduzierung der Zykluszeiten um 40 % im Vergleich zu traditionellen Methoden.
Als einer der führenden Anbieter von Ultraschallbearbeitung mit ISO 9001 und AS9100 Zertifizierung versprechen wir hochzuverlässige maßgeschneiderte Ultraschallbearbeitungsdienste für Ihre anspruchsvollsten Anwendungen. Fordern Sie Ihr Angebot für Ultraschallbearbeitung an.
Über 20.000 Präzisionsteile, über 150 Materialien
4.9/5
Toleranzstandard
Präzisionsgarantie von ±0.0005"
Seit 2015
5/5
Oberflächenfinish
C8-16 μin Ra Spiegel-Finish
Seit 2015
4.8/5
Maximales Werkstück
Kapazität von 40" × 28" × 20"
Seit 2015
4.5/5
Materialhärte
Verarbeitet bis zu 65 HRC
Seit 2015
Toleranz für CNC-Ultraschallbearbeitungsdienste
Grenzen für Nennmaß
Metalle (ISO 2768-f)
Kunststoffe (ISO 2768-m)
0,5 mm bis 3 mm
±0.05mm
±0.1mm
Over 3mm to 6mm
±0.05mm
±0.1mm
Over 6mm to 30mm
±0.1mm
±0.2mm
Over 30mm to 120mm
±0.15mm
±0.3mm
Over 120mm to 400mm
±0.2mm
±0.5mm
Over 400mm to 1000mm
±0.4mm
±0.8mm
Over 1000mm to 2000mm
±0.5mm
±1.2mm
| Category | Parameter | Standard Grade | Precision Grade | Validation Method |
|---|---|---|---|---|
| Material Properties | Ultimate Tensile Strength | 450 MPa (Al 6061) | 900 MPa (Ti-6Al-4V) | ASTM E8/E21 Testing |
| Thermal Expansion Coeff. | 23.6 μm/m°C (Al) | 8.6 μm/m°C (Invar) | TMA Analysis | |
| Dimensional Control | Positional Tolerance | ±0.005″ | ±0.0008″ | CMM (0.5μm resolution) |
| Surface Profile | 0.010″ | 0.002″ | Laser Scanning | |
| Process Capabilities | Minimum Feature Size | 0.020″ | 0.005″ | Microscope Measurement |
| Aspect Ratio (Depth/Dia.) | 10:1 | 20:1 | Tool Deflection Analysis | |
| Thermal Management | Operating Temp Range | -40°C to +120°C | -196°C to +350°C | Thermal Cycling Tests |
| Thermal Conductivity | 167 W/mK (Cu) | 400 W/mK (CVD Dia.) | Laser Flash Analysis | |
| Surface Engineering | Ra Surface Roughness | 125 μin | 4 μin | White Light Interferometry |
| Coating Thickness | 25-50 μm | 5-10 μm | XRF Measurement | |
| Dynamic Performance | Fatigue Cycles @ 10^6 | 350 MPa | 550 MPa | Resonant Fatigue Testing |
| Vibration Damping | 0.05 ζ | 0.15 ζ | Modal Analysis | |
| Metrology | Measurement Uncertainty | ±0.0002″ | ±0.00005″ | NIST Traceable Standards |
| Flatness/Parallelism | 0.001″/in | 0.0002″/in | Optical Flats | |
| Environmental | Corrosion Resistance | 500h Salt Spray | 2000h Salt Spray | ASTM B117 Testing |
| Outgassing (TML/CVCM) | <1.0%/0.1% | <0.1%/0.01% | NASA ASTM E595 |
Oberflächenfinish beim CNC-Ultraschallbearbeiten
Wir bieten Oberflächenbehandlungen für Ästhetik und Leistung an: Eloxieren, Polieren, Sandstrahlen, Beschichtungen und Wärmebehandlung. Lassen Sie uns die richtige auswählen!
Als bearbeitet
Dieses bearbeitete Finish ist rau und zeigt Werkzeugmarkierungen, was die einfachste Form der Oberflächenbehandlung ohne zusätzliche Veredelung oder Polierung darstellt.
Eloxieren
Es bildet eine schützende Oxidschicht auf Aluminium, erhöht die Korrosionsbeständigkeit und Härte und ermöglicht das Färben zur Verbesserung des Aussehens.
Polieren
"Polieren glättet Oberflächen zu einem hohen Glanz, verbessert das Aussehen und reduziert die Rauheit, während es einen gewissen Korrosionsschutz bietet."
Bürstfinish
"Ein Bürstfinish hat feine, parallele Linien für ein strukturiertes Aussehen, verbessert den Halt und reduziert Fingerabdrücke."
Sandstrahlen
Sandstrahlen verwendet Hochdruckluft und abrasive Partikel, um Oberflächen zu reinigen oder zu strukturieren, wodurch die Haftung von Beschichtungen verbessert wird.
Elektropolieren
"Das Elektropolieren ist ein elektrochemischer Prozess, der Metalloberflächen glättet und aufhellt, Unvollkommenheiten entfernt und die Korrosionsbeständigkeit erhöht."
Ingenieurmaterialien für Hochleistungsbauteile
Präzisionsbearbeitungsmaterialien: Titan, Inconel 718 und Messing
D3 is a high carbon, high chromium tool steel known for its excellent wear resistance and ability to maintain a sharp edge. It is commonly used for cutting tools, dies, and industrial applications requiring high durability.
Subtypes:
- D3 (Standard)
- D3 Cold Work Tool Steel
Pre-Hardened Tool Steel
P21 is a pre-hardened tool steel that offers good machinability and wear resistance. It is ideal for making molds and dies, as it doesn’t require extensive heat treatment.
Subtypes:
- P21 (Standard)
- P21+ (Improved)
Hot Work Tool Steel
H11 is a hot work tool steel known for its toughness and thermal fatigue resistance. It is used in applications involving high temperatures, such as die casting and forging.
Subtypes:
- H11 (Standard)
- H11A (Modified for improved toughness)
Polyoxymethylene (Acetal)
POM is a high-performance engineering thermoplastic known for its low friction, high stiffness, and excellent dimensional stability. It’s widely used in precision parts and mechanical components.
Subtypes:
- POM-C (Copolymer)
- POM-H (Homopolymer)
Polyamide (Nylon)
PA is a versatile synthetic polymer known for its high strength, toughness, and excellent chemical and wear resistance, commonly used in textiles, automotive components, and industrial applications.
Subtypes:
- PA(Nylon) Blue
- PA6 (Nylon)+GF15 Black
- PA6 (Nylon)+GF30 Black
- PA66 (Nylon) Beige (Natural)
- PA66 (Nylon) Black
Polypropylene
PP is a lightweight, durable thermoplastic known for its chemical resistance and versatility. It is widely used in packaging, automotive parts, and consumer goods.
Subtypes:
- PP Homopolymer
- PP Copolymer
High-Density Polyethylene
HDPE is a strong and versatile thermoplastic known for its high strength-to-density ratio. It is commonly used in containers, piping, and plastic bottles.
Subtypes:
- HDPE (Standard)
- HDPE (Recycled)
Low-Density Polyethylene
LDPE is a flexible and durable thermoplastic known for its low density and high chemical resistance. It is often used in packaging films and bags.
Subtypes:
- LDPE (Standard)
- LDPE (Recycled)
Polycarbonate
PC is a strong, impact-resistant thermoplastic known for its clarity and heat resistance. It is commonly used in eyewear lenses, safety equipment, and electronic components.
Subtypes:
- PC (Standard)
- PC (Flame Retardant)
High-Impact Polystyrene
HIPS is a tough and impact-resistant thermoplastic known for its ease of processing and good surface finish. It is commonly used in consumer products and packaging.
Subtypes:
- HIPS (Standard)
- HIPS (Recycled)
Polybutylene Terephthalate
PBT is a thermoplastic engineering polymer known for its excellent mechanical properties and chemical resistance. It is often used in automotive and electrical applications.
Subtypes:
- PBT (Standard)
- PBT (Reinforced)
Polyamide-imide
PAI is a high-performance thermoplastic known for its excellent thermal stability and mechanical properties. It is used in high-temperature applications and aerospace components.
Subtypes:
- PAI (Standard)
- PAI (Filled)
High-Speed Steel
M2 is a high-speed steel known for its high hardness, wear resistance, and ability to retain hardness at elevated temperatures. It is commonly used for cutting tools and drills.
Subtypes:
- M2 (Standard)
- M2 (Coated)
High-Speed Steel
HSS is a high-performance tool steel known for its ability to cut at high speeds without losing hardness. It is widely used in manufacturing cutting tools.
Subtypes:
- HSS (Standard)
- HSS (Coated)
Polyether Ether Ketone
PEEK is a high-performance thermoplastic known for its excellent chemical resistance and thermal stability. It is used in specialized applications such as aerospace and medical devices.
Subtypes:
- PEEK (Standard)
- PEEK (Reinforced)
Polymethyl Methacrylate
PMMA is a transparent thermoplastic known for its clarity and UV resistance. It is commonly used as a lightweight alternative to glass in various applications.
Subtypes:
- PMMA (Standard)
- PMMA (Impact Resistant)
Polytetrafluoroethylene (Teflon)
PTFE is a high-performance fluoropolymer known for its non-stick properties and chemical resistance. It is widely used in coatings, seals, and gaskets.
Subtypes:
- PTFE (Standard)
- PTFE (Filled)
